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Zap Series 3 User Manual

Zap Series 3
80 pages
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Series 3 Technician’s Installation and Service Training Manual
ZAP Series 3
Defy All Other Logic
ZAP Controls
100 Waterloo Blvd. Anglesey Business Park, Littleworth Road, Cannock, Staffordshire, England
UK Contact 011-44-154-387-9444 sales@zap-uk.com
USA Contact 931-510-4432 sales@zap-america.com
USA Tech Support 931-510-4432 via telephone or text
Online www.zap-uk.com
DT
ZAP Controls
Series 3 Technician’s Installation and Service Training Manual
ZAP Controls
Series 3 Technician’s Installation and Service Training Manual

Table of Contents

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Zap Series 3 Specifications

General IconGeneral
TypeChain Drive
Horsepower1/2 HP
Battery BackupNo
Voltage120V
SecurityRolling Code
Warranty1 Year

Summary

Understanding How ZAP Commercial Operators Work

Operator Functionality Explained

Details ZAP's runtime calibration and current sensing technology for limit assembly functions.

Commercial Operator Standard Mounting on a solid torsion shaft

Solid Torsion Shaft Installation

Provides step-by-step instructions for mounting the operator on a solid torsion shaft.

Commercial Operator Standard Mounting on a hollow torsion shaft

Hollow Torsion Shaft Installation

Details the procedure for installing the operator on a hollow torsion shaft.

Commercial Operator Inverted Mounting

Inverted Mounting Procedure

Explains how to mount the operator in an inverted position.

Commercial Operator Rear Mount Torsion Mounting

Rear Mount Torsion Installation

Covers the installation process for rear mount torsion applications.

Commercial Dead Axle Sheet Door Operator Mounting

Dead Axle Sheet Door Installation

Installation guide for operators on dead axle sheet doors.

Commercial Live Axle Sheet Door Operator Mounting

Live Axle Sheet Door Installation

Instructions for live axle sheet doors, including shaft adapter use.

Commercial Compact Dead Axle Sheet Door Operator Mounting

Compact Dead Axle Installation

Covers installation for compact dead axle sheet door operators.

115V 1 Phase Wiring Instruction

115V Single Phase Power Wiring

Wiring instructions for connecting 115V single-phase power to the controller.

208-230V 1 Phase Wiring Instruction

208-230V Single Phase Power Wiring

Wiring instructions for connecting 208-230V single-phase power.

480 3 Phase Wiring Instruction

480V Three Phase Power Wiring

Wiring instructions for connecting 480V three-phase power.

Low Voltage Motor Wiring Instruction

Low Voltage Motor Connection Guide

Details the wiring process for low voltage DC motors.

Initial Operator Set Up

Operator Calibration and Initial Setup

Guides through the initial setup and calibration cycles for the operator.

840 Internal Receiver Installation Instruction

Internal Receiver Installation Steps

Instructions for installing the 840 internal radio receiver module.

ZAP Radio Transmitter Programming Instruction

Linear Mega-code / Delta 3 Receiver Installation/Wiring Instruction

Chamberlain 355LM Receiver Installation and Wiring Instruction

Chamberlain 312HM Receiver Installation and Wiring Instruction

Chamberlain 365LM Receiver Installation and Wiring Instruction

Marantec External Receiver Installation and Wiring Instruction

8070 Auto-Lock Installation

8830 Battery Backup Installation

Interlocking 2 ZAP Controllers in the door open position

Interlocking 2 ZAP Controllers in a Sally Port Configuration

Photo Cell Installation for Constant Pressure Close with Photo Cell to Stop Upon Obstruction

Auto-Close Timer Programming

Auto-Close Timer Setup and Programming

Guides on programming the auto-close timer function.

Delay Close Programming

Part Open Programming

Close Slow/ Close Fast Programming

Basic Troubleshooting Symptom Diagnosis

Troubleshooting Common Symptoms

Guides users through diagnosing common door operator issues by symptom.

Basic Troubleshooting Commercial Operator (Motor Head)

Motor Head Troubleshooting Steps

Troubleshooting procedures for the operator's motor head component.

Basic Troubleshooting Commercial Operator (Controller)

Controller Board Troubleshooting Steps

Troubleshooting procedures for the operator's control board.

Advanced Troubleshooting Commercial Operator (Controller)

Advanced Controller Diagnostics

In-depth troubleshooting for advanced controller issues.

Adjusting Potentiometers

Performing a Master Reset

Master Reset Procedure

Step-by-step instructions for performing a master reset.

Performing a Factory Reset

Factory Reset Procedure

Step-by-step instructions for performing a factory reset.

24V Troubleshooting

ZAP Motor Assembly Service (Belt and Bearing Replacement)

ZAP Motor Assembly Service (Bowden Cable Replacement)

ZAP Motor Assembly Service (Motor Replacement)

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