Series 3 Technician’s Installation and Service Training Manual
Table of Contents
Series 3 Technician’s Installation and Service Training Manual
Table of Contents
ZAP Controls
100 Waterloo Blvd. Anglesey Business Park, Littleworth Road, Cannock, Staffordshire, England
UK Contact 011-44-154-387-9444 sales@zap-uk.com
USA Contact 931-510-4432 sales@zap-america.com
USA Tech Support 931-510-4432 via telephone or text
Online www.zap-uk.com
Commercial Operator Standard Mounting on a solid torsion shaft 6
Commercial Operator Standard Mounting on a hollow torsion shaft 7
Commercial Operator Inverted Mounting 8
Commercial Operator Rear Mount Torsion Mounting 9
Commercial Operator Offset Mounting 10
Commercial Operator Front Mount Low Head Room Torsion Mounting 11
Commercial Dead Axle Sheet Door Operator Mounting 12
Commercial Live Axle Sheet Door Operator Mounting 13
Commercial Compact Dead Axle Sheet Door Operator Mounting 14
Bowden Cable and Over-Ride Lever Mounting 15
Setting Belt Tension with the Over-Ride Lever 16
Controller Case Mounting Instruction 17
115V 1 Phase Wiring Instruction 18
208-230V 1 Phase Wiring Instruction 19
480 3 Phase Wiring Instruction 20
Low Voltage Motor Wiring Instruction 21
401002 Photo Cell Mounting Instruction 22
401002 Photo Cell Wiring Instruction 23
840 Internal Receiver Installation 25
® Linear Mega-code / Delta 3 Receiver Installation/Wiring Instruction 27
® Chamberlain 355LM Receiver Installation and Wiring Instruction 28
® Chamberlain 312HM Receiver Installation and Wiring Instruction 29
® Chamberlain 365LM Receiver Installation and Wiring Instruction 30
® Marantec External Receiver Installation and Wiring Instruction 31
®Blue Guard VK/FE Wiring 32
850 Beeper Module Installation 33
8070 Auto-Lock Installation 34
8830 Battery Backup Installation 35
Truck Restraint Wiring Instruction 36
Dock Leveler Interlock Installation 37
Driver Communication Light Control Installation 38
Slave Relay for 115V Dock leveler control circuit interlock 39
Initial Operator Set Up 24
® ZAP Radio Transmitter Programming 26
Understanding How ZAP Commercial Operators Work 4-5
822 with Advance Warning of Door Closure 40
Interlocking 2 ZAP Controllers in the door open position 41
82DTLM to Control Accessory ON/OFF Wiring Instruction 42
Door Closed Interlock 43
Interlocking 2 ZAP Controllers in a Sally Port Configuration 44
Through Traffic Light Control Wiring 45
821 Through Traffic Light Control with Advance Warning of Door Closure 46
Additional 3 Button Wall Station 47
Single Contact Device to Cause Cyclic Operation 48
Wiring a single contact device to cause an open function 49
Wiring a single contact device to cause a close function 50
871 Interface Expansion Module Installation 51
871 Fire Station Module Installation 52
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