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Zepro ZHD 1500-135 User Manual

Zepro ZHD 1500-135
62 pages
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ZHD 1500/2000-135/155/175
ZHDL 1500/2000-135/155/175
Sales
Mossvägen 8, 641 49 KATRINEHOLM, SWEDEN
Telephone: +46 (0)150-489550
Fax: +46 (0)150-489551
E-mail: zepro@zepro.com
Internet: www.zepro.com
Factory
Allévägen 4, 844 41 BISPGÅRDEN, SWEDEN
Telephone: +46 (0)696-17200
Fax: +46 (0)696-17242
E-mail: info@zepro.com
Internet: www.zepro.com
01/05/2019
59581TL
INSTALLATION INSTRUCTIONS
Z-LYFTEN PRODUKTION AB

Table of Contents

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Zepro ZHD 1500-135 Specifications

General IconGeneral
BrandZepro
ModelZHD 1500-135
CategoryAutomobile Accessories
LanguageEnglish

Summary

Safety Rules for Tail Lift Operation

Repainting Guidelines

Provides instructions on which parts of the lift must not be painted or coated to prevent damage to gaskets and hoses.

Moving Parts Clearance

Details safety clearances required for moving parts like cylinders to prevent collision with vehicle chassis components.

Third-Party Equipment Restrictions

Warns against attaching third-party equipment to Zepro tail lifts due to potential interference with system and safety functions.

Installation Requirements

Specifies installation guidelines, including platform ground clearance and the mandatory use of Zepro installation kits.

Installation Workflow Steps

Installing the Support Frame

Outlines steps for installing the support frame, including jig alignment, chassis bracket mounting, and frame positioning.

Electrical Connections Procedure

Details the process for making electrical connections for control devices, control device cables, and the main power cable.

Installing the Lift Platform

Describes the steps for installing the platform, including fitting seals, end stops, and armstops.

Tail Lift Installation Procedures

Support Frame Mounting

Provides detailed steps for mounting the support frame, including using a mounting jig, alignment, and chassis bracket installation.

Control Device Installation

Guides on positioning control devices for optimal operator view and safety, and connecting cables to the control card.

Control Power Cable Installation

Details routing and connecting the control power cable from the driver's cab to the lift, including protection and fuse requirements.

Main Power Cable Installation

Instructions for routing and connecting the main power cable from the lift to the battery, including fuse installation and proper earthing.

Underrun Protection Installation

Details the installation of underrun protection brackets, including selecting heights and positions to meet statutory requirements.

Armstop Installation

Instructions for fitting end stops between lift arms and the rear member for proper positioning against the vehicle body.

Angle Sensor Installation for Autotilt

Describes the installation procedure for the angle sensor on the lift arm, noting cable input orientation for left and right arms.

Platform Installation

Covers checking, lubricating, and fitting the platform to the lift arms using supplied shafts, screws, and torque specifications.

Adjusting the Tilt Angle

Guides on adjusting the tilt angle of the cylinders after they are fitted to the platform, ensuring correct alignment and pressure.

Adjusting Downward Tilt Angle

Explains how to adjust the downward tilt angle of the platform to a maximum of 10 degrees for operator safety and CE compliance.

Electrical and Hydraulic Diagrams

Cabin Switch and Platform Alarm Connections

Illustrates how to connect the cabin switch and open platform alarm signals to the control card for operational feedback and safety.

Connecting Control Devices

Shows common control device models and their wiring connections to the lift's control card, covering various configurations.

Connection Unit Functions

Fault Code Interpretation

Lists and explains different fault codes displayed by the control card, categorized by type and priority, for effective troubleshooting.

Lubrication and Fluid Level Checks

Testing and Verification Procedures

Safety Function Testing

Lists essential safety functions to be checked after installation, ensuring proper operation of lights, switches, locks, and decals.

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