EasyManua.ls Logo

ZIROX SGM7 - User Manual

Default Icon
43 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
ZIROX Sensoren & Elektronik GmbH
Am Koppelberg 21, D-17489 Greifswald +49 3834 8309 -00, Fax: -29 E-mail: info@zirox.de
ZIROX Oxygen Measuring Systems
SGM7
OXYGEN MEASURING DEVICE
for the determination of oxygen concentrations
in inert and reactive gases
MANUAL
Power supply: 100…240 V, 47…63 Hz

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ZIROX SGM7 and is the answer not in the manual?

Summary

1 General Information

1.1 Introduction

Manual describes composition, mode of operation, and use of the SGM7 oxygen monitor.

1.2 Copyright

The operation manual is copyright protected and must not be reproduced without permission.

1 General Information (cont.)

1.3 Commonly Used Symbols

Explains symbols for imminent danger, indirect danger, and proper handling for safe operation.

2 Application Field

Functions

Lists SGM7 functions: measures O2, indicates deviations, monitors processes, checks gas purity.

3 Safety Regulations

4 Functional Description

4.1 Measuring Principle

Explains the NERNST equation and the sensor's basis on ZrO2 conductivity.

4 Functional Description (cont.)

4.2 General Recommendations

Discusses free vs. bound oxygen and dependencies on temperature and gas composition.

4 Functional Description (cont.)

4.3 Gas Flow Rate

Specifies required flow rates (5-10 l/h) and effects of incorrect flow.

4.4 Accuracy of Measurement

Details guaranteed error margins and factors affecting measurement accuracy.

5 Technical Data

5.1 Characteristics

Lists key specifications: measuring range, accuracy, flow rate, pressure, temperature, conditions.

5.2 Mechanical Data

Provides physical specifications: dimensions, weight, gas inlet/outlet types.

5.3 Electrical Engineering; Electronics

Covers electrical specifications for current supply, consumption, and components.

5 Technical Data (cont.)

5.3.1 General Data

Details electrical specifications: voltage, current consumption, heater power, keypad, and display.

5.3.2 Interface Data

Specifies serial interface (RS-232) parameters and analog output details.

6 Composition of the Oxygen Monitor SGM7

6.1 General Overview

Describes the SGM7 as a transportable device and its general composition.

6 Composition of the Oxygen Monitor SGM7 (cont.)

6.1.2 Construction Principle of the Solid Electrolyte Sensor

Explains the construction of the ZrO2 sensor with platinum electrodes and thermocouple.

6 Composition of the Oxygen Monitor SGM7 (cont.)

6.1.3 Electronic Data Processing

Illustrates the data processing block diagram of the SGM7.

6 Use and Connecting Elements

6.2.1 Current Supply

States the SGM7 is firmly connected to the current supply via a cable.

6.2.2 Front

Describes indicators, control elements, and keypad on the front panel.

6 Use and Connecting Elements (cont.)

6.2.3 Rear

Lists connections on the rear panel: gas inlet/outlet, analog output, RS232, power switch.

7 Installation and Initiation

7.1 Installation Conditions

Specifies setup requirements: dry, dust-free, flat surface, socket, no heat/magnetic fields.

7.2 Set-up of Operating State

Details temperature compensation, waiting time, and connection of gas and power.

8 Operation and Parametrization

8.1 Operation

Covers switching on, measurement indication, gas flow adjustment, and data monitoring.

8 Operation and Parametrization (cont.)

8.1.4 Status and Error Messages

Lists status and error messages, their display, and remarks for monitoring.

8 Operation and Parametrization (cont.)

8.2 Parametrization

Introduces the section on configuring device parameters.

8.2.1 Adjustable Parameters

Lists and describes adjustable parameters like display, output, range, and limits.

8 Operation and Parametrization (cont.)

8.2.2 Programming Menus

Details the device's programming menus and navigation for settings.

8 Operation and Parametrization (cont.)

B.2 Limit Values

Explains setting limit values and delay time for alarms.

B.3 Output

Details analog output settings: value, range, zero point, end mark, average factor.

B.4 Calibration Procedures

Details zero point and span gas calibration procedures.

8 Operation and Parametrization (cont.)

B.4.2 Span Gas Calibration

Details the process of span gas calibration using certified test gas.

8 Operation and Parametrization (cont.)

8.3 Calibration Overview

Recommends calibration for accuracy and outlines general process requirements.

Calibration Procedures

Details zero and span gas calibration steps.

8 Operation and Parametrization (cont.)

8.3.3 Calibration Status

Lists and explains calibration status messages (OK, WAIT, BREAK, etc.).

8.4 Fault Clearance

Provides a table of disturbances, their causes, and clearance methods for troubleshooting.

9 Maintenance, Overhaul and Storage

9.1 General Instructions

States electronics and sensor are maintenance-free; handling defects and storage.

9.2 Replacement of the Equipment Fuse

Explains how to turn off, disconnect, and replace the internal fuse.

10 Appendix

10.1 Fundamentals of ZrO2 Sensors for Combustion Processes

Discusses ZrO2 sensors for combustion process optimization and quality standards.

Oxygen Concentration and Air Factor Lambda

Explains the air factor lambda and its calculation based on oxygen concentration.

10 Appendix (cont.)

Gas Potentiometry Using Solid Electrolyte Sensors

Explains electrochemical principles of ZrO2 sensors and the NERNST equation.

10 Appendix (cont.)

10.2 Potentiometric ZrO2-Cells for H2 O;H2 Ratio Measurement

Explains ZrO2 cells for measuring H2O/H2 ratio in different atmospheres.

10 Appendix (cont.)

10.3 Installation Instructions for Swagelok-fittings

Provides step-by-step instructions for installing Swagelok tube fittings.

Retightening Instructions

Details how to disconnect and retighten Swagelok connections reliably.

10 Appendix (cont.)

10.4 Activated Carbon Filter

Covers filter description, application, operation, and replacement of the activated carbon.

10 Appendix (cont.)

10.4.4 Technical Data

Lists technical data for the activated carbon filter: weight, volume, duration, carbon type.

10 Appendix (cont.)

10.5 EU Declaration of Conformity

Presents the EU Declaration of Conformity for the SGM7 product.

10 Appendix (cont.)

10.6 Warranty Conditions

Outlines ZIROX's warranty terms and conditions for the product.

11 Your Own Notes and Remarks

ZIROX SGM7 Specifications

General IconGeneral
Protection ClassIP65
Response Time (T90)<10 seconds
Operating Temperature-20°C to +50°C
Power Supply24 VDC
Output Signal4-20 mA
Accuracy±1% of reading

Related product manuals