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Zonestar Z9 Series User Manual

Zonestar Z9 Series
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Model: Z9 Serial 4
th
Version
User Manual
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Zonestar Z9 Series Specifications

General IconGeneral
BrandZonestar
ModelZ9 Series
Category3D Printers
LanguageEnglish

Summary

Safety and Precautions

General Safety Warnings

Covers installation, child safety, hot parts, ventilation, and power switch.

Mixing Color Printer Safety

Filament loading requirements for mixing color printers.

Parts List

Component Categories

Lists major part categories like brackets, screws, belts, sensors, and tools.

Documentation and Accessories

Includes SD card with user guide and provided tools.

Assemble Hotend Module

Install Hotend Module

Mount the hotend module to the bracket and install the X endstop.

Install Proximity Sensor

Attach the proximity sensor to the hotend assembly.

Assemble Hot Bed

Attach Hot Bed Components

Connect the hot bed using specified screws and nuts.

Assemble X Drive Components

Mount X Motor Bracket

Attach the metal bracket to the X-axis motor.

Install Timing Pulley

Secure the timing pulley to the motor shaft using a jbckscrew.

Assemble Y Drive Components

Mount Y Motor Bracket

Attach the metal bracket to the Y-axis motor.

Install Y Timing Pulley

Secure the timing pulley to the motor shaft using a jbckscrew.

Assemble Left Z-Axis Drive Mechanism

Attach Left Z Slider-Rod Bracket

Connect the left Z slider-rod bracket to the frame with slider rods.

Install Z-Axis Left Slider

Attach the Z-axis left slider component.

Assemble Right Z-Axis Drive Mechanism

Attach Right Z Slider-Rod Bracket

Connect the right Z slider-rod bracket to the frame.

Install Z-Axis Right Slider

Attach the Z-axis right slider component.

Assemble Z-Axis Drive Mechanism

Install Lead Screws

Insert T8 lead screws into the Z-axis drive mechanisms.

Install Timing Belt

Place the closed timing belt onto the Z-axis pulleys.

Secure Z-Axis Components

Tighten Lead Screws

Secure the lead screws by tightening the jbckscrews on the timing pulleys.

Adjust Timing Pulley Position

Move timing pulleys to the bottom and lock them with jbckscrews.

Aluminum Profile Preview

Profile Identification

Labels indicating different aluminum profile types (Z9-A, Z9-B, etc.) on the printer frame.

Aluminum Profile Specifications

Profile Dimensions

Detailed dimensions and quantities for various aluminum profiles (Z9-Z, Z9-A, Z9-AP, etc.).

Top Aluminum Profile Assembly

Top Frame Configuration

Diagram showing placement of top aluminum profiles and hole orientation.

Bottom Aluminum Profile Assembly

Bottom Frame Configuration

Diagram showing placement of bottom aluminum profiles and hole orientation for the control box.

Assemble Top Aluminum Profile Frame

Connect Top Frame Profiles

Join Z9-B and Z9-A profiles using HM5x20 screws to form the top frame.

Install X/Y Carrier to Top Frame

Mount Left Y Carrier

Attach the left Y carrier to the top aluminum profile frame.

Mount Right Y Carrier

Attach the right Y carrier to the top aluminum profile frame, ensuring Y ENDSTOP alignment.

Assemble Top Frame Structure

Connect Frame Corners

Assemble the top frame by connecting Z9-B profiles with HM5x20 screws.

Install X/Y Bearing Brackets

Mount X Bearing Bracket

Attach the X bearing bracket to the frame using HM5x20 screws.

Mount Y Bearing Brackets

Attach the Y bearing brackets to the frame using HM5x20 screws.

Install X/Y Drive Components

Mount X-Axis Drive

Install the X-axis drive component onto the frame.

Mount Y-Axis Drive

Install the Y-axis drive component onto the frame, connecting to Y ENDSTOPS.

Assemble X-Axis Mechanism

Mount Hotend to X-Axis

Attach the hotend assembly to the X-axis mechanism using screws and shims.

Assemble Bottom Frame

Connect Bottom Frame Profiles

Join Z9-AP, Z9-BP, Z9-B, Z9-A profiles to form the bottom frame using HM5x20 screws.

Install Rubber Pads

Attach Frame Feet

Secure rubber pads to the bottom of the frame using M5x10 screws, shims, and nuts.

Assemble Side Frame Profiles

Connect Vertical Profiles

Attach vertical Z9-Z profiles to the bottom frame, ensuring big holes face downwards.

Install Z Drive Mechanisms

Mount Left Z Drive

Install the left Z-axis drive mechanism onto the frame with the motor facing up.

Mount Right Z Drive

Install the right Z-axis drive mechanism onto the frame.

Connect Top Frame to Z-Axis - Step 1

Attach Top Frame

Secure the top frame to the Z-axis profiles using HM5x30 screws.

Connect Top Frame to Z-Axis - Step 2

Finalize Top Frame Attachment

Complete the top frame connection to the Z-axis profiles using HM5x20 screws.

About CoreXY System

CoreXY Drive System Explanation

Details on the Z9's CoreXY structure and motor correspondence for movement.

CoreXY Motor Rotation

Explains clockwise and anticlockwise rotation of X and Y motors for movement.

About X/Y Belts

Belt Routing

Illustrates the routing of X (blue) and Y (red) motor belts on the bottom and top layers.

Install X/Y Belts

Belt Installation Steps

Steps for fixing and tightening X and Y belts to ensure perpendicularity.

Assemble Hot Bed Bracket

Mount Hotbed Bracket

Attach the hotbed bracket to the frame using PM3x6 screws.

Install Hot Bed

Mount Hot Bed

Place the hot bed onto the bracket and secure with springs and hand nuts.

Install LCD Screen

Mount LCD Display

Attach the LCD screen to the right-bottom corner of the front frame.

Install Filament Roll Bracket

Attach Filament Bracket

Secure the filament roll bracket to the back Z-axis profiles.

Install Extrusion Feeder and PTFE Tube

Mount Extrusion Feeder

Install the extrusion feeder onto the frame and connect the PTFE tube.

Z-Axis Synchronous Drive System

Synchronization Belt Setup

Explains using a synchronization belt to ensure left and right Z-axis alignment.

Tighten Z-Axis Belt

Instructions on tightening the Z-axis timing belt by rotating the idler after installation.

Level Z-Axis - Step 1

Loosen Timing Pulleys

Loosen set screws on Z-axis timing pulleys to allow movement.

Move Hotbed to Bottom

Manually rotate lead screws to lower the hotbed until copper nuts touch timing pulleys.

Tighten Timing Pulleys

Retighten set screws to lock timing pulleys to the lead screws.

Level Z-Axis - Step 2

Adjust Hot Bed Nuts

Adjust four hand nuts under the hot bed for even spacing.

Align Nozzle and Hot Bed

Rotate coupling to raise hot bed until nozzle is near hot bed.

Adjust Z Offset

Adjust Z offset screw until Z ENDSTOP is triggered, then lock it.

Wire Management

Routing Wires

Insert and hide wires in profile grooves, using plastic covers.

Hotend Wire Clip

Install hotend wire clip to hold corrugated pipe.

Bellow Seal Joint

Install a bellow seal joint to the control box.

Install Control Box

Open and Wire Control Box

Open the control box, wire hotend connections, and set voltage if needed.

Mount Control Box

Secure the control box to the bottom/back/right corner of the frame.

Wire Routing Details

Routing Motor & Sensor Wires

Details on routing Y, Z motor, and ENDSTOP wires along profile grooves.

Routing Feeder & X Motor Wires

Details on routing extrusion feeder and X motor wires along profile grooves.

Important Warnings

Electrical and Wiring Safety

Emphasizes caution with electrical connections and correct wiring to prevent damage.

Component Handling and Operation Safety

Covers high current parts, wire management, and motor noise precautions.

ZRIBV6 Pinout Diagram

Motor and Sensor Connections

Detailed pin assignments for motors, sensors, fans, and power on the ZRIBV6 board.

Expansion Port Assignments

Pin assignments for EXP1, EXP2, and other expansion ports on the ZRIBV6 board.

Wiring Diagram

Main Board Connections

Illustrates connections for motors, hotend, hotbed, fans, limit switches, and power supply.

Control Box and Peripherals

Shows connections for USB, SD card, LCD, PC host, and optional components.

Motor Driver Module Configuration

Driver Module Direction

Warning about correct motor driver module orientation to prevent control board damage.

Drive Current Adjustment

Guidance on adjusting drive current via potentiometer for stepper motors like X, Y, Z, and extruder.

LCD Menu and Operation

Knob Control Functions

Describes knob operations for navigating menus and adjusting values.

LCD Display Information

Explains displayed parameters like temperatures, feedrate, axis positions, and status messages.

Prepare to Print: Level Hotbed

Clean Nozzle

Ensure the nozzle is clean before starting the leveling process.

Auto Home

Move the hotend to its origin position using the "Auto Home" function.

Adjust Bed Height

Adjust hotbed leveling nuts to achieve proper nozzle-to-bed distance.

Prepare to Print: Load Filament

Preheat Nozzle

Heat the nozzle to the required temperature before loading filament.

Load Filament

Feed filament into the extruder engine and hotend, ensuring smooth insertion.

Print Test Object from SD Card

Insert SD Card

Insert the SD card into the control box socket.

Select and Start Print

Choose a test file from the SD card and start the printing process.

Adjust Z Offset

Fine-tune Z offset during printing to ensure filament adhesion to the hotbed.

PC Host Printing

Slicing Process

Convert 3D models into G-code files using slicing software.

Recommended Software

Lists recommended slicing and host software like Repetier-Host, Cura, etc.

Cloud Resources

Provides links to cloud storage for slicing software guides and printer control instructions.

Mixing Color Feature

Manual Mixing

Extrude filament from both extruders simultaneously for mixed colors.

Manual Mixing from SD Card

Adjust extruder mix rate during printing from SD card for color mixing.

Auto Mixing

Convert monochrome prints to multi-color prints automatically during the printing process.

Upgradeable Features

Filament Run Out Detector (FROD)

Sensor to detect filament depletion; connectable to the Z5 control box.

Laser Engraving Capability

Option to install a laser engine on the print head for laser engraving.

About ZONESTAR

Company Profile

ZONESTAR's background as a high-tech manufacturer specializing in 3D printers since 2013.

Core Values

ZONESTAR's commitment to Innovation, Quality, and Service.

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