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Zonestar Z8PM4 Pro - User Manual

Zonestar Z8PM4 Pro
25 pages
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Model: Z8PM3(4)Pro
User Guide

Questions and Answers

Summary

Safety Warnings and Precautions

General Safety Guidelines

Covers safe operation, keeping away from children, adult supervision, electrical safety, and proper ventilation during use.

Hot Surface Caution

Warns about high temperatures of the hotend and hotbed, even when the printer is stopped.

Power Supply Safety

Ensures the AC power select switch is set correctly before powering on the printer.

Parts List

Base Module

The primary structural component of the 3D printer.

Extruders

Components responsible for feeding filament into the hotend.

Z-axis Motor Modules

Modules containing motors for controlling the vertical movement of the printer.

Lead screw & Profiles

Includes lead screws for Z-axis movement and aluminum profiles forming the printer frame.

Print head with bracket

The assembly holding the hotend and nozzle, attached to the print head bracket.

Z carrier left

The left-side carrier component for the Z-axis assembly.

Z carrier right

The right-side carrier component for the Z-axis assembly.

Control Panel

The user interface for operating and controlling the 3D printer.

Hardware and Accessories

Includes screws, fix blocks, ENDSTOPs, fittings, PTFE tubes, belts, and cable ties.

Filament Roll Bracket

Component used to hold the filament spool during printing.

Cables and Tools

Contains essential cables like USB, tools for assembly, SD card, and power cord.

Component Descriptions

Z Aluminum Profiles

Details the structure and hole configurations of Z-axis aluminum profiles.

Top Aluminum Profile

Describes the top aluminum profile and its mounting points.

X Profile

Provides specifications and features of the X-axis aluminum profile.

Fasteners and Fittings

Illustrates various screws, belt idlers, ENDSTOPs, PTFE tubes, and timing belts.

Z Axis Installation

Installing Z Profiles

Step-by-step guide for attaching the Z-axis profiles to the printer base.

Mounting Z Motor Modules

Instructions for securing the Z-axis motor modules onto the Z profiles.

Attaching Z ENDSTOPs

Procedure for installing the Z ENDSTOP modules onto the Z profiles.

Completing Z Axis Assembly

Installing the Z Carrier

Guidance on fitting the Z carrier onto the Z-axis rails for smooth movement.

Installing Lead Screws

Steps for properly installing the lead screws into the Z-axis system.

Attaching the Top Profile

Instructions for securing the top profile to complete the Z-axis structure.

X Axis Installation

Installing X Belt Idler and Profile

Details on mounting the X belt idler and the X profile onto the Z carrier.

Mounting X Profile to Z Carrier

Procedure for attaching the X profile to the Z carrier assembly.

Completing X Axis Assembly

Installing X Profile Height

Ensuring correct height and alignment of the X profile before fixing.

Installing Hotend Assembly

Instructions for sliding and connecting the hotend assembly onto the X axis.

X Axis Belt Installation

Installing the X Timing Belt

Guidance on correctly threading and installing the X-axis timing belt.

Tensioning the X Belt

Steps for adjusting the X belt tension for optimal performance.

Installing Additional Components

Mounting the LCD Screen

Instructions for installing the LCD screen onto the printer.

Installing Extrusion Feeders

Steps for mounting the filament extrusion feeders to the printer frame.

Attaching Filament Roll Bracket

Procedure for installing the bracket that holds the filament spool.

Connecting Extrusion Feeders to Print Head

Guidance on connecting feeders to the print head using PTFE tubes.

Debugging the Z Movement System

Adjusting Z ENDSTOP Height

Critical Operational Warnings

Electrical Safety and Wiring

Emphasizes electrical shock hazards, correct voltage selection, and proper wiring connections.

Motor and Fan Operation

Advises on stopping immediately for motor issues and ensuring the hotend fan is operational.

Wire Management

Guidance on routing motor wires neatly within profile grooves and securing loose wires.

Electronics Components Overview

Motor and Switch Identification

Identifies X, Y, and Z motors, their corresponding switches, and the DC power button.

Sensor and Fan Identification

Locates the bed leveling sensor, hotend fan, extruder fan, and optional filament runout sensor.

Power Supply and Control Interfaces

Details the AC power switch, connector, control board fan, and voltage selection switch.

Wiring Diagram

Motor and Hotend Connections

Illustrates the wiring connections for X, Y, Z motors and the hotend assembly.

Limit Switch Wiring

Shows how limit switches (ZSW) are connected to the control board.

LCD and Power Connections

Depicts the wiring for the LCD display and the main power input.

Cable Routing Guide

Bottom View Cable Layout

Shows how to route cables from the bottom view of the printer, including motor wires.

Back View Cable Layout

Illustrates cable routing from the back view, detailing hotend and X motor cables.

Pre-Power On Checks

Pulley, Coupling, and Lead Screw Checks

Verifies secure attachment of timing pulleys, couplings, and lead screws.

Limit Switch and Movement Smoothness Checks

Tests limit switch functionality and manual movement for smoothness.

Belt, Screw, and Z-limit Switch Checks

Confirms drive belt installation, screw tightness, and Z-axis limit switch reliability.

Powering the Printer On and Off

Power ON Procedure

Step-by-step guide for safely powering on the 3D printer.

Power OFF Procedure

Instructions for properly shutting down the 3D printer.

LCD Interface Navigation

Title and Menu Bars

Explains the function of the title bar and the main menu bar on the LCD screen.

Status and Control Elements

Describes the status bar information and control handle usage for printer operation.

Hotbed Leveling Procedure

Initial Homming and Gap Setting

Guides the user through auto-homing and setting the initial nozzle-to-bed gap.

Corner Leveling Process

Details adjusting bed nuts at each corner to achieve a level surface.

Repeat Leveling Rounds

Recommends repeating the leveling process to ensure consistent bed height.

Filament Loading Procedure

Hotend Channel and Preheat Setup

Ensures correct hotend channel use and preheating the nozzle for PLA.

Filament Preparation and Insertion

Covers cutting filament and pushing it into the extruder and filament guide.

Extruder Operation for Loading

Describes rotating the extruder gear to feed filament into the hotend until extrusion occurs.

Printing Your First Object

Starting a Print Job

Instructions for inserting the SD card and selecting a print file to begin printing.

Fine-tuning Print Height (Babysteps)

Explains using Babysteps to adjust the nozzle-to-bed distance for optimal first layer adhesion.

Completing and Removing the Print

Guides on waiting for the hotbed to cool and safely removing the printed object.

Slicing Software and Process

Understanding Slicing

Defines slicing and its role in converting 3D models into printer instructions.

Slicing Software Installation

Details on downloading and installing slicing software like Cura.

Slicing Workflow

Outlines the steps involved in the slicing process, from loading files to saving to SD.

Advanced Printer Features

Bed Auto Leveling

Describes the bed auto leveling sensor and its function for correcting bed unevenness.

Auto Retract and Filament Runout Detection

Explains features for preventing stringing and pausing prints when filament runs out.

Power Loss Recovery and Auto Shutdown

Details features that resume prints after power interruption and automatically shut down the printer.

Printer Upgrades

Printable Upgrade Parts

Information on printing custom parts to enhance the printer's performance or functionality.

Zonestar Z8PM4 Pro Specifications

General IconGeneral
Build Volume300 x 300 x 400 mm
Filament Diameter1.75 mm
Display4.3 inch LCD
TechnologyFDM
Nozzle Diameter0.4 mm
Supported MaterialsPLA, ABS, TPU, PETG
Frame MaterialAluminum alloy
ConnectivityUSB, SD Card
Bed LevelingAutomatic
Extruder TypeDirect Drive

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