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Zonestar P802QR2 - User Manual

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Model:P802QS/P802QSU/P802QR2/P802QM2/M8S/M8R2
Installation Guide
Ver 4.2
1
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Table of Contents

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Summary

Model Comparison

Metal Parts Identification

Fasteners and Hardware

Y-axis Assembly

Slider Module Assembly

Right Slider Module Assembly

Hotend Assembly

Hotend Component Integration

Illustrates the assembly of the hotend, including the housing, print head bracket, fan, heat sink, and heat block.

Extruder Engine Assembly

Extruder Engine Construction Steps

Guides the assembly of the extruder engine, detailing the installation of the block, fitting, and associated hardware.

Dual Extruder Engine Setup

X-axis Motor Installation

Heat Bed Bracket Assembly

Base Frame Back Assembly

Base Frame Bottom Assembly

Base Frame Sides Assembly

LCD Display Module Installation

Base Frame Top Installation

Y-axis Rods and Heat Bed Bracket Installation

Y-axis Timing Belt Installation

Heat Bed Assembly

Heat Bed Installation

Z-axis Endstop Installation

Z-endstop Module Mounting

Guides the installation of the Z-endstop module onto the left base frame, with important notes on preparing the endstop.

Left Slider Module and Rods Installation

Right Slider Module and Rods Installation

Z-axis Driver System Debugging

Z-axis Alignment Check

Explains how to check and ensure proper alignment between the motor shaft and Z-axis lead screw within the coupling.

Hotend Installation

Mounting the Hotend Assembly

Guides the installation of the hotend assembly onto the printer's slider modules, emphasizing careful insertion of components.

X-axis Timing Belt Installation

AC Power Connector Installation

Mounting the AC Power Input

Guides the user on how to install the AC power connector onto the designated location on the base frame.

Power Supply Installation

Mounting the Power Supply Unit

Explains the process of installing the power supply, including the use of isolation poles and screws for secure mounting.

Control Board Installation

Mounting the Main Control Board

Details the process of installing the control board onto the metal frame using poles and screws.

Extruder Engine Installation

Wiring Guide Overview

Important Safety Precautions

Electrical and Operational Safety Warnings

Emphasizes safety during installation, including avoiding electrical shocks, confirming connections, and addressing motor anomalies.

Single Extruder Wiring Diagram

ZRIB V5.x Single Extruder Connections

Illustrates the specific connections for a single extruder setup on the ZRIB V5.x board, including motor and sensor connections.

Dual Extruder Wiring Diagram

ZRIB V5.x Dual Extruder Connections

Shows the wiring connections for a dual extruder configuration on the ZRIB V5.x board, including dual extruder specific connections.

Dual Extruder Mix Color Wiring Diagram

ZRIB V5.x Mix Color Dual Extruder Connections

Illustrates the wiring for dual extruders supporting mix color functionality on the ZRIB V5.x control board.

ZRIB Control Board Details

Jumper and LED Functionality

Details the purpose of each jumper (POW_SEL, RST_MCU) and LED (indicators, USB connection) on the ZRIB V5.x control board.

Power Supply Wiring Guide

AC Power Connection Safety and Procedure

Details the correct method for connecting the AC power to the power supply, highlighting safety precautions and wire color coding.

Stepper Motor Direction Adjustment

Motor Drive Current Adjustment

Setting Motor Drive Current

Guides the adjustment of motor drive current via the potentiometer, including recommended values for X, Y, and Z motors.

Heat Bed Leveling Guide

Video Tutorial for Bed Leveling

Offers a direct link and QR code to a video guide that demonstrates the process of leveling the printer's heat bed.

Nozzle Height Adjustment (Dual Nozzle)

Dual Nozzle Height Calibration

Explains the steps for calibrating the height of dual nozzles, ensuring they are at the same level relative to the heat bed.

Zonestar P802QR2 Specifications

General IconGeneral
Print TechnologyFused Deposition Modeling (FDM)
Nozzle Diameter0.4 mm
Filament Diameter1.75 mm
ConnectivityUSB, SD Card
Frame MaterialAluminum
Weight8 kg
Heated BedYes
Supported MaterialsPLA, ABS, TPU, PETG
DisplayLCD Screen
Bed TemperatureUp to 100°C
Nozzle TemperatureMax 260 °C
Power Supply110V / 220V

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