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Zonex DigiTract 4 - User Manual

Zonex DigiTract 4
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DigiTract 4
Two Stage Heat/Cool
Comfort Control System
Installation Guide
Part #DT4UMAN
Zoning Systems
That’s all we do.
Rev. July 2018

Questions and Answers

  • B
    bnguyenAug 12, 2025
    Why does my Zonex Control Systems blower run continually?
    • J
      Jessica RuizAug 12, 2025
      The controller might be in cool mode. To resolve this, initiate a thermostat call.
  • R
    Richard ClarkAug 15, 2025
    What to do if all Zonex Control Systems thermostats will not call?
    • S
      Shelly HallAug 16, 2025
      A possible cause is a loss of 24V AC on R and C. You should repair the power source.
  • D
    Daniel MendezAug 19, 2025
    Why won't my Zonex DigiTract 4 initiate cooling cycle?
    • R
      Robin BrownAug 20, 2025
      This issue may arise if the controller is in heat mode, in which case there will be a delay prior to changeover. Also, the controller may be in changeover from heat mode, and the 4-minute purge cycle must complete before cooling starts.
  • D
    Debbie TravisAug 23, 2025
    What to do if Zonex Control Systems zone dampers will not close?
    • K
      Kimberly KnightAug 23, 2025
      The dampers might be incorrectly wired. To solve this, correct the damper wiring.
  • J
    Jessica GarciaAug 27, 2025
    What to do if my Zonex Control Systems heating calls short cycle?
    • M
      Marilyn TerryAug 27, 2025
      This can occur if the heating anticipator is incorrectly set; set the anticipator to the lowest setting. Also, the bypass damper might be opening prematurely; adjust the bypass damper closed with all zone dampers open.
  • D
    Daniel SkinnerAug 31, 2025
    What to do if Zonex DigiTract 4 cooling calls short cycle?
    • F
      fordadamAug 31, 2025
      If the LAT is shorted (0V dc on + and – with LAT installed), replace the LAT. Alternatively, the LAT wiring might be shorted (0V dc on + and – with LAT installed); in this case, repair the LAT wiring.
  • Z
    zbarkerSep 4, 2025
    What to do if my Zonex DigiTract 4 Control Systems zone damper remains closed?
    • M
      Michael KerrSep 4, 2025
      The transformer VA may be too low. Replace it with a transformer that has the correct rating.
  • C
    Chelsea ValenzuelaSep 7, 2025
    What to do if Zonex Control Systems triac shorted?
    • D
      Danielle PhillipsSep 7, 2025
      Replace the controller, and check 24 V AC.

Summary

INTRODUCTION

SYSTEM DESCRIPTION

COMPONENT SELECTION GUIDE

DT4 U - WIRING SCHEMATIC - GAS;ELECTRIC

DT4 U - WIRING SCHEMATIC - HEAT PUMP

WIRING ZONE DAMPERS

SYSTEM CONTROLLER - GAS;ELECTRIC

OPERATION

Details the operational modes and sequences for gas/electric systems.

COMPONENTS

Lists and explains the terminals and features of the controller.

SYSTEM CONTROLLER - HEAT PUMP

OPERATION

Explains operational modes for heat pump systems.

COMPONENTS

Lists and explains the terminals for the heat pump controller.

STATUS LED LEGEND

Explains the meaning of the status LEDs on the controller.

CAPACITY CONTROL AND STAGING

COOLING OPERATION

How the system manages cooling based on LAT.

HEAT OPERATION - GAS;ELECTRIC

Staging and control for gas/electric heating.

HEAT OPERATION - HEAT PUMP

Staging and control for heat pump heating.

LAT AND OAS INSTALLATION

CAPACITY CONTOLLER - LAT INSTALLATION

Instructions for installing the LAT sensor.

OAS INSTALLATION FOR FOSSIL FUEL

Instructions for installing the OAS sensor.

ZONE DAMPERS

ROUND ZONE DAMPERS

Describes low and medium pressure round dampers.

ROUND MEDIUM PRESSURE ZONE DAMPERS

Details medium pressure round dampers.

ROUND LOW & MEDIUM PRESSURE DAMPER SIZES

Details sizes and typical capacities for round dampers.

RECTANGULAR ZONE DAMPERS

Introduces rectangular damper types.

RECTANGULAR LOW PRESSURE ZONE DAMPERS

Details low pressure rectangular dampers.

RECTANGULAR MEDIUM PRESSURE ZONE DAMPERS

Details medium pressure rectangular dampers.

RECTANGULAR HEAVY DUTY ZONE DAMPERS

Details heavy duty rectangular dampers.

LOW AND MEDIUM PRESSURE RECTANGULAR DAMPER DIMENSIONS

Provides dimensions for low/medium rectangular dampers.

HEAVY DUTY RECTANGULAR DAMPER DIMENSIONS

Provides dimensions for heavy duty rectangular dampers.

BYPASS DAMPERS

SIZING ZONE DAMPERS

Guidance on sizing zone dampers.

DAMPER INSTALLATION NOTES

Important notes for installing zone dampers.

BYPASS DAMPERS - BAROMETRIC

Introduces barometric bypass dampers.

BYPASS DAMPERS - BAROMETRIC

INSTALLATION

Instructions for installing barometric bypass dampers.

BAROMETRIC BYPASS SETUP

Procedures for setting up barometric bypass dampers.

BAROMETRIC BYPASS STARTUP TEST

Testing the barometric bypass damper functionality.

BYPASS DAMPERS - ELECTRONIC

SIZING ELECTRONIC BYPASS DAMPERS

Guidance on sizing electronic bypass dampers.

ROUND BYPASS DAMPER SELECTION

How to select round electronic bypass dampers.

RECTANGULAR BYPASS DAMPER SELECTION

How to select rectangular electronic bypass dampers.

RECTANGULAR BYPASS SELECTION TABLE

Table for selecting rectangular electronic bypass dampers.

SLAVING BYPASS DAMPERS

How to connect multiple bypass dampers to one sensor.

INTEGRATED PRESSURE CONTROL

BYPASS DAMPER with INTEGRATED PRESSURE CONTROL

Explains bypass dampers with integrated static pressure control.

INTEGRATED PRESSURE CONTROL DESCRIPTION

Details the integrated pressure control system.

BYPASS DAMPER INSTALLATION

Instructions for installing the bypass damper.

BYPASS DAMPER WITH INTEGRATED BYPASS CONTROL SETUP

Procedures for setting up the bypass damper control.

BYPASS CHECKOUT FOR STATIC PRESSURE CONTROLLER

How to test the static pressure controller.

DAMPER TRANSFORMER SIZING AND STARTUP

TRANSFORMER;FUSE SIZING

Guidance on selecting transformers and fuses for dampers.

STARTUP TEST, GAS;ELECTRIC DT4 U

Procedure for testing the system in gas/electric mode.

DT4 U - STARTUP

STARTUP TEST, HEAT PUMP DT4 U

Procedure for testing the system in heat pump mode.

TROUBLESHOOTING; SERVICE CHECKS

TROUBLESHOOTING; SERVICE CHECKS

Common issues and corrective actions for the system.

LAT SENSOR TEMPERATURE TO DC VOLTS; RESISTANCE CHART

Chart relating LAT sensor voltage to temperature.

Zonex DigiTract 4 Specifications

General IconGeneral
BrandZonex
ModelDigiTract 4
CategoryControl Systems
LanguageEnglish

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