EasyManua.ls Logo

Zontes ZT184MN User Manual

Zontes ZT184MN
54 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Maintenance Manual
ZT184MN Engine EuroV
2022/7/7

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Zontes ZT184MN and is the answer not in the manual?

Zontes ZT184MN Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement184cc
Fuel SystemElectronic Fuel Injection (EFI)
Cooling SystemLiquid-cooled
IgnitionECU
Starting SystemElectric
LubricationWet sump
Torque16 Nm @ 6500 rpm

Summary

1- The Steps of Draining Oil

Discharge the Oil

Procedure for draining engine oil, including preparation and execution steps.

2-Cylinder Head Assembly

Remove the Cylinder Head Cover Assembly 1

Step-by-step guide to removing the first cylinder head cover assembly.

Remove the Cylinder Head Cover Assembly 2

Step-by-step guide to removing the second cylinder head cover assembly.

Align the Timing Chain

Procedure for aligning the engine's timing chain for proper operation.

Adjust Valve Clearance

Instructions for adjusting the valve clearance to specified tolerances.

Remove Camshaft 1

Guide for removing the first camshaft from the cylinder head assembly.

Remove Camshaft 2

Guide for removing the second camshaft from the cylinder head assembly.

Remove the Cylinder Head 1

Detailed steps for the first phase of removing the cylinder head.

Remove the Cylinder Head 2

Detailed steps for the second phase of removing the cylinder head.

Remove the Cylinder Head 3

Detailed steps for the third phase of removing the cylinder head.

Valve Assembly

Procedure for assembling and checking engine valves.

After-Sales Parts Description

List and description of after-sales parts for the cylinder head assembly.

3-Cylinder Block Assembly

Remove the Guide Bar

Instructions for removing the guide bar from the cylinder block assembly.

Cylinder Block Assembly

Procedure for assembling the cylinder block, including gasket and pins.

Disassemble the Cylinder

Steps to disassemble the cylinder, including matching with piston.

Piston Assembly

Detailed procedure for assembling the piston, rings, and related parts.

After-Sales Parts Description

List and description of after-sales parts for the cylinder block assembly.

4-Right Crankcase Cover Assembly

Remove Right Crankcase Cover Assembly 1

First phase of removing the right crankcase cover assembly.

Remove Right Crankcase Cover Assembly 2

Second phase of removing the right crankcase cover assembly.

Remove Right Crankcase Cover Assembly 3

Third phase of removing the right crankcase cover assembly.

Remove Right Crankcase Cover Assembly 4

Fourth phase of removing the right crankcase cover assembly.

Remove Right Crankcase Cover Assembly 5

Fifth phase of removing the right crankcase cover assembly.

Remove Right Crankcase Cover Assembly 6

Sixth phase of removing the right crankcase cover assembly.

Remove the Clutch 1

Procedure for removing the clutch assembly (part 1).

Clutch Assembly-1

Procedure for assembling the clutch assembly (part 1).

Clutch Assembly-2

Procedure for assembling the clutch assembly (part 2).

Clutch Assembly-3

Procedure for assembling the clutch assembly (part 3).

5-Left Crankcase Cover Assembly

Remove Left Crankcase Cover 1

First phase of removing the left crankcase cover assembly.

Remove Left Crankcase Cover 2

Second phase of removing the left crankcase cover assembly.

Remove Left Crankcase Cover 3

Third phase of removing the left crankcase cover assembly.

Remove Left Crankcase Cover 4

Fourth phase of removing the left crankcase cover assembly.

6-Preparation Before the Box is Split

Preparation Before the Box is Split 1

First stage of preparation before splitting the engine casing.

Preparation Before the Box is Split 2

Second stage of preparation before splitting the engine casing.

Preparation Before the Box is Split 3

Third stage of preparation before splitting the engine casing.

Preparation Before the Box is Split 4

Fourth stage of preparation before splitting the engine casing.

Preparation Before the Box is Split 5

Fifth stage of preparation before splitting the engine casing.

7-Crankcase Split

Crankcase Split 1

First procedure for splitting the crankcase assembly.

Crankcase Split 2

Second procedure for splitting the crankcase assembly.

Crankcase Split 4

Fourth procedure for splitting the crankcase assembly.

8-Right Crankcase Assembly

Right Crankcase Disassembly 1

First stage of disassembling the right crankcase.

Right Crankcase Disassembly 2

Second stage of disassembling the right crankcase.

After-Sales Parts Description

List and description of after-sales parts for the right crankcase.

9-Left Crankcase Assembly

Left Crankcase Disassembly 1

First stage of disassembling the left crankcase.

Left Crankcase Disassembly 2

Second stage of disassembling the left crankcase.

After-Sales Parts Description

List and description of after-sales parts for the left crankcase.

10-Gearshift and Transmission

Positional Relationship of Speed Change and Transmission Mechanism Components

Understanding the spatial arrangement of gearshift and transmission parts.

Spindle Assembly Relationship

Details on the assembly and relationship of spindle components.

Countershaft Assembly Relationship

Details on the assembly and relationship of countershaft components.

Related product manuals