Home
Zoomlion
Construction Equipment
ZCC1100H
Zoomlion ZCC1100H User Manual
4
of 1
of 1 rating
291 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Zoomlion Heavy Industry Science and T
echnology Co., Ltd.
OPERA
TOR’S MANUAL
Vision creates future
Add: Quantang Industrial Park, No. 1636, 2nd Y
uanda Road, Economic and
T
echnological Development Zone, Changsha, Hunan Province, China.
PC: 410131
www
.zoomlion.com
Zoomlion Heavy Industry Science and T
echnology Co., Ltd
CRA
WLER CRANE
OPERA
T
OR’S MANUAL
CRA
WLER CRANE
2
Table of Contents
To Users
5
Table of Contents
7
Chapter 1 Safety
13
Important Instructions
15
Notes
15
Alarms and Warnings
15
Safety Tips
16
Safety Precautions
16
Precautions for Operator Safety
16
Environmental Safety
16
Personnel Protective Equipment (PPE)
16
Organizational Safety Measures
17
Personnel Qualification, Requirements and Responsibilities
17
Safety Advice Regarding Specific Operation Phases
18
Special Hazards
18
Electrical Power
18
Gas, Dust, Steam, Smoke and Noise
19
Welding or Naked Flames
19
Hydraulic Equipment
19
Chapter 2 Description of Crane
21
Product Model
23
Product Name Plate and Its Position
23
Engine Type and Its Manufacturer
24
Intended Use of the Crane
24
Classification of the Crane
24
Terminology
27
Crane Modes
27
Description of Main Components
30
Product Description
32
Crane Working Environment
32
Crawler Travel Gear
32
Crane Superstructure
32
Overall Dimensions
34
Technical Data
35
Main Technical Parameter
35
Specification of Load Hook and Selection of Rope Reeving
37
Performance of Wire Rope and Winch
37
Lifting Height
40
Lifting Capacity Chart
43
Lifting Capacity in Assembly Mode
79
Chapter 3 Safety Guidelines
81
Operational Planning
83
Correct Use of the Crane
84
Possible Consequences Resulting from Improper Use of the Crane
84
Responsibility of Relevant Personnel
85
Work Area
86
Safety Technical Notes
87
Safety Instructions for Crane Operator
87
The Requirement for the Crane Operator During the Whole Operation
87
Safety Instructions for the Rigger
88
Safety Instructions for the Signalman
89
Safety Instructions for Crane Operating Crew
89
Electromagnetic Influences
90
Safety Signs
91
The Potential Dangers Existing in Crane Operation
99
Injuries Due to Hydraulic Energy
100
Scald
101
Risk of Chemical Burns
101
Risk of Fire and Explosion
102
Risk of Poisoning and Asphyxiation
104
Endangering the Environment
105
Slings
106
Hooks
106
Rigging Introduction
106
Slings Introduction
107
Sling Safety
107
Sling Safety Guide
108
Taglines
108
Load Center of Gravity
109
Requirements for Operating Site
110
Slopes and Trenches
110
Permissible Ground Pressure
111
Travel on Level Ground or Slope Without a Load
112
Travel on Level Ground or Slope with a Load
112
The Requirements for Crawler Crane with Attachments on Uphill Slopes
112
Operation Weather
114
Snow and Ice
114
Lightning Strikes
114
Electrical Safety
115
Safety Regulations for Auxiliary Power Supply (220V AC)
115
Underground Cables
116
In Underground Working, It Is Possible to Damage
116
Safety Precautions and Protective Measures When Operating the Equipment Near Underground Cables
116
Notes in Connection with Gas Pipes
117
The Consequences of a Gas Pipe's Damage
117
Measures Adopted if a Gas Pipe Is Damaged and the Gas Escapes, or a Leak Is Suspected
118
Measures Adopted in the Event of a Gas Fire
118
Notes in Connection with Underground Electric Cables
119
The Consequences of Damaging an Underground Cable
119
The Measures Taken When the Machine Damages an Underground Cable
119
Checking Safety Measures
121
Daily Inspection of the Crane
121
Safety Checking before Crane Operation
121
Crane Operation with a Load
122
Counterweight
122
Crane Operation
123
Hand Signals for Controlling Crane Operations
135
Chapter 4 Crane Operation
139
Operating and Control Instruments
141
Operator's Cab, Overview
141
Operating Console
143
Control Lever
144
Left Control Panel
147
Right Control Panel
148
Control Panel on the Roof of Operator's Cab
149
Instruction for Digital Display System
152
Load Moment Limiter
152
Electrical System
153
Startup of the Crane
159
Adjustment of Crane Operator's Seat
159
Checks before Startup
161
Turn on Power Supply
162
Operation of Air Conditioning in Operator's Cab
164
Horn
164
Start of Engine
165
Safety Device
167
Emergency Stop Button
167
Battery Master Switch
168
Flashing Light
169
Load Moment Limiter
169
Boom Angle Indicator
171
Derricking Limiter
172
Lowering Limiter
173
Hoisting Limiter
174
Anemometer
175
Crane Inclinometer
175
Checklist of Safety Device
176
Crane Operation
180
Preparation for Operation
180
Inspection During Operation
180
Valid Area of Control Lever
181
Setting of Work Mode
182
Operation of Travel Gear
182
Operation of Crane Winches
186
Operation of Slewing Mechanism
191
Auxiliary Remote Control Box
195
Rope Reeving
197
Hoisting Rope Guidance and Reeving
197
Derricking Rope Reeving
201
Fixation of Rope End Point
203
Chapter 5 Assembly and Dismantling
205
Safety-Technical Notes
207
Notes on Assembly
207
Checking Safety Measures
207
Checking Wire Rope, Load Hook, Rope Pulley and Anchoring Rod
209
Assembly of Basic Machine
211
Unloading of Basic Machine
211
Self-Assembly and Dismantling of Crawler Carrier (Optional)
216
Extending and Retracting of Crawler Carrier
222
Assembly of Central Counterweight
228
Self-Assembly and Dismantling of Counterweight
232
Fixation of Mounting Cylinder
238
Available Boom Configurations
240
Boom Configuration
243
Main Boom (S-1)
243
Main Boom with Fixed Jib (SF-1)
256
Assembly and Dismantling of Main Boom
265
Preparations for Assembly
265
Assembly of Main Boom
265
Electrical Connection to Main Boom
272
Erecting Main Boom
274
Lowering and Dismantling Main Boom
276
Assembly and Dismantling of Main Boom with Fixed Jib
277
Preparation for Assembly
277
Assembly of Fixed Jib
277
Electrical Connection to Fixed Jib
282
Erecting Main Boom with Fixed Jib
284
Assembly and Dismantling of Tip Boom
287
Transport Weights and Dimensions of Main Components
288
Transport Means and Safety Precautions for Transport
291
Safety Precautions for Transport
291
Other Requirements
291
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Zoomlion ZCC1100H and is the answer not in the manual?
Ask a question
Zoomlion ZCC1100H Specifications
General
Brand
Zoomlion
Model
ZCC1100H
Category
Construction Equipment
Language
English
Related product manuals
Zoomlion ZCC1300
176 pages
Zoomlion ZCC1800
176 pages
Zoomlion ZCC2600
176 pages
Zoomlion ZCC2600CR
428 pages
Zoomlion ZA14J
103 pages
Zoomlion ZRT850
179 pages
Zoomlion QUY260
27 pages
Zoomlion RT60
173 pages
Zoomlion RT55
50 pages
Zoomlion QY30V
276 pages
Zoomlion QTZ250
130 pages
Zoomlion TC7525-16D
130 pages
To Next PageTo Next Page
Need help?
General
