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ZCC2600CR
Zoomlion ZCC2600CR User Manual
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Zoomlion Heavy Industry Science & Technology Co.,Ltd.
Address: Quantang Industrial Park, No. 1636, 2nd Y
uanda Road, Changsha, Hunan Province, China
Postcode: 410131
Website: http:/
/www.z
oomlion.com Email: Sos-service@zoomlion.com
Copyright © 2015 Zoomlion H
eavy Industry Science&
T
echnology Co., Ltd. All rights reserved
CRAWLER CRANE
OPERATOR’S MANUAL
2
Table of Contents
To Users
5
Safety Instructions
6
Table of Contents
7
Chapter 1 Safety
13
Important Instructions
15
Notes
15
Alarms and Warnings
15
Component Safety Features
16
Features for Operator Safety
16
Environmental Safety
16
Personnel Protective Equipment (PPE)
16
Measured Noise Level
17
Vibration Levels
17
Organizational Safety Measures
17
Personnel Qualification, Requirements and Responsibilities
18
Safety Advices Regarding Specific Operation Phases
18
Special Hazards
18
Electrical Energy
18
Gas, Dust, Steam, Smoke and Noise
19
Welding or Naked Flames
19
Hydraulic Equipment
19
Chapter 2 Description of Crane
21
Product Model
23
Product Name Plate and Its Position
23
Intended Use of the Crane
23
Crane Design Calculation
24
Engine Type and Its Manufacturer
25
Terminology
26
Boom Configurations
26
Description of Crane Components
27
Product Description
29
Hoisting Winches
29
Main Boom Derricking Winch
29
Slewing Mechanism
29
Travel Gear
29
A-Frame Erecting Mechanism
30
Operator's Cab Movement-Controlling Mechanism
30
Counterweight and Its Fitting & Removal Mechanism
30
References
30
Classification of the Crane
30
Crane Working Environment
31
Overall Dimensions
31
Technical Data
32
Main Technical Parameter
32
Type of Load Hook and Applicable Rope Reeving
32
Hoisting Rope Reeving and Specification of Wire Rope
33
Lifting Height
34
Lifting Capacity Charts
38
Chapter 3 Safety Guidelines
41
Operational Planning
43
State-Of-The-Art Technology
44
Appropriate Use of the Crane
44
Results of Inappropriate Use
44
Areas of Responsibility
45
Personal Protective Gear
46
Work Area
47
Safety Technical Notes
48
Safety Instructions for Crane Operator
48
Selecting an Operating Site
50
Slopes and Trenches
50
Permissible Ground Pressure
51
Checking Safety Measures
52
Electromagnetic Influences
52
Safety Signs
53
Potential Dangers Existing in Crane Operation
58
Injuries Due to Hydraulic Energy
60
Risk of Chemical Burns
61
Risk of Fire and Explosion
62
Risk of Poisoning and Asphyxiation
64
Operating Near Energized Lines
65
Establishing the Prohibited Zone
65
Electromagnetic Influences
66
Endangering the Environment
67
Rigging
68
Rigging Introduction
68
Rigging Hardware
68
Hooks
68
Slings
70
Slings Introduction
70
Sling Identification Tags
70
Chain Hitches
71
Sling Hitches
71
Angle of Choke
72
D/D Ratio
72
Load Angle Factor
73
Load Share
74
Load Angle Factor Chart
74
Sling Safety
75
Sling Safety Guide
76
Taglines
76
Load Center of Gravity
77
Sling Hook up Center of Gravity
77
Estimating Weights
78
Ground Conditions
79
Bearing Pressure
79
Snow and Ice
80
Lightning Strikes
81
Overhead Power Lines
82
Underground Cables
91
Crane Operation with a Load
96
Counterweight
96
Travel Without a Load
97
Travel with a Load
98
Requirements When Transferring from the Horizontal to the Incline
101
Crane Operation
103
Hand Signals for Controlling Crane Operations
120
Chapter 4 Crane Operation
127
Operating and Control Instruments
129
Operator's Cab, Overview
129
Left Control Box
131
Right Control Box
132
Control Panel Assy
134
Right Control Panel
136
Instruction for Digital Display System
139
Load Moment Limiter
140
LCD Screen of Parameter Monitor
140
Startup of the Crane
147
Adjustment of Crane Operator's Seat
147
Checks before Startup
150
Turn on Power Supply
151
Start the Engine
153
Safety Devices
154
Emergency Stop Button
154
Battery Master Switch
154
Load Moment Limiter
155
Boom Angle Indicator
158
Derrick Limiter
159
Lowering Limiter
160
Hoisting Limiter
162
Support Cylinder Locking Device
163
Relief Valve
163
Anemometer
163
Crane Operation
164
Operation of Travel Gear
168
Operation of Crane Winches
174
Operation of Synchronizing A-Frame and Main Boom Derricking Winch and Synchronizing Reeving Winch and Working Winch
186
Operation of Slewing Mechanism
189
Simultaneous Operation
192
Operator's Cab Movement-Controlling Mechanism
206
Auxiliary Remote Control Box
209
Rope Reeving
215
Heavy Duty Boom (S)
216
Light Duty Boom (SL)
219
Fixed Jib on Heavy Duty Boom (SF)
220
Derricking Rope Guidance and Reeving
222
Luffing Rope Guidance and Reeving
223
Chapter 5 Assembly and Dismantling
225
Safety - Technical Notes
227
Notes on Assembly
227
Checking Safety Measures
228
Inspection of Wire Rope, Load Hook, Rope Pulley and Anchoring Rods
229
Connecting or Disconnecting the Hydraulic Lines with Quick-Release Couplings
230
Erecting and Lowering the Boom
230
A-Frame
232
Connecting the Hydraulic Lines to Mounting Cylinder on A-Frame
233
Operation of A-Frame
235
Attaching Crawler Carriers
239
Unloading of Basic Machine
239
Attaching the First Crawler Carrier
242
Attaching the Second Crawler Carrier
244
Connecting the Hydraulic Lines to the Crawler Carrier
245
Attaching the Central Counterweight
248
Assembling the Rear Counterweight
250
Available Boom Configurations of ZCC2600 Crawler Crane
253
Boom Configuration
260
Heavy Duty Boom (S)
260
Light Duty Boom (SL)
269
Fixed Jib on Heavy Duty Boom (SF)
284
Heavy Fixed Jib on Heavy Duty Boom (SFV)
295
Luffing Jib on Heavy Duty Boom (SW)
306
Assembly and Dismantling of Heavy Duty Boom(S)
322
Preparations for Assembly
322
Assembling Main Boom
322
Connect Electrics to Main Boom
331
Erecting Main Boom
334
Lowering and Disassembling Main Boom
337
Assembly and Dismantling of Main Boom with Luffing Jib (SW)
337
Preparations for Assembling Lufing Jib
338
Assembling Main Boom with Luffing Jib
338
Connect Electrics to Luffing Jib
352
Erecting and Lowering Main Boom with Luffing Jib
360
Assembly and Dismantling of Light Duty Boom (SL)
368
Assembly and Dismantling of Main Boom with Fixed Jib (SF)
370
Preparations
370
Assembling Main Boom with Fixe Jib
370
Connect Electrics to Fixed Jib
379
Erecting and Lowering Main Boom with Fixed Jib
382
Assembly and Dismantling of Main Boon with Heavy Fixed Jib (SFV)
385
Assembly and Dismantling of Tip Boom
386
Transport Weights and Dimensions of Main Components
387
Requirement on Crane Transport
394
Chapter 6 Appendix
395
Description of Special Heavy Fixed Jib on Heavy Duty Boom
397
Terminology
397
Assembly of Special Heavy Fixed Jib on Heavy Duty Boom
410
Preparations
410
Assembly of Rear Counterweight
410
Assembly of Special Heavy Fixed Jib on Heavy Duty Boom (SFV-D)
411
Connect Electrics to Special Heavy Fixed Jib
417
Erecting, Lowering and Dismantling Special Heavy Fixed Jib Heavy Duty Boom
417
(Sfv-D)
417
Description of Special Heavy Fixed Jib for SFV-D Boom
419
Description of Special Heavy Fixed Jib for SFV-D Boom Used to Turning over the Shield Tunneling Machine
420
Lifting Capacity Charts of Shield Tunneling Machine
421
Computer Control
423
How to Turn over the Shield Tunneling Machine
423
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Zoomlion ZCC2600CR Specifications
General
Brand
Zoomlion
Model
ZCC2600CR
Category
Construction Equipment
Language
English
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