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Zoomlion RT60 - User Manual

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OPERATOR'S MANUAL FOR
RT60 ROUGH TERRAIN CRANE
Address:Quantang Indust=rial Park, 2nd Yuanda Road,
Changsha Economic and Technological Development
Zone, Hunan Province, China
Postcode: 410131
Website: www.zoomlion.com

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Questions and Answers

  • E
    elijahlongSep 16, 2025
    What to do if the indicator for anti-two block switch stays on for Zoomlion RT60 Construction Equipment?
    • M
      Mary MyersSep 16, 2025
      If the indicator for the Anti-two block switch / 3rd wrap is activated and stays on for your Zoomlion Construction Equipment, it indicates that the Anti-two block switch or 3rd wrap is defective and requires repair.
  • J
    Jennifer PattonAug 25, 2025
    What to do if the Zoomlion Construction Equipment brake system has a long stopping distance?
    • M
      Michael LindseyAug 25, 2025
      If your Zoomlion Construction Equipment isn't stopping within a normal distance, it could be due to several reasons. The brake system pressure might be insufficient, in which case you should adjust the relief valve pressure or repair the master brake valve and pre-fill valve. Another cause could be a defective accumulator on the master brake valve (replace it or supply hydraulic oil), incorrect clearance between the brake disc and brake caliper (adjust the clearance), or a defective brake disc (replace it).
  • T
    Tara FitzpatrickAug 26, 2025
    What causes a tire blow-out on Zoomlion Construction Equipment?
    • L
      Lisa LopezAug 26, 2025
      A tire blow-out on Zoomlion Construction Equipment can be caused by several factors: Overload (too much weight on the crane when it is in motion), in which case you should decrease the load, move slower and replace the tire. Also, check for damaged tires or tires that have reached their wear limit, and replace them if necessary.
  • S
    sflemingAug 27, 2025
    Why is my Zoomlion Construction Equipment hydraulic pump making unusual noises?
    • V
      vgarciaAug 27, 2025
      Unusual noises from the hydraulic pump in your Zoomlion Construction Equipment can stem from various causes. The fluid level in the hydraulic tank might be too low, so add hydraulic oil. Air in the suction union could be another reason, in which case you should repair the seal ring. Check for loose mounting bolts and tighten them. Old or dirty hydraulic oil can also cause this issue, so replace the oil and filter element. Other potential causes include a shaken drive shaft, a worn universal joint, or a defective hydraulic pump; repair or replace these components as needed.
  • J
    Jack RobinsonSep 17, 2025
    Why does the interior light not illuminate on Zoomlion Construction Equipment?
    • D
      Donald LittleSep 17, 2025
      If the interior light on your Zoomlion Construction Equipment isn't working, it could be due to a damaged bulb, which you should replace. Other potential causes include a defective switch (replace it), a broken conducting wire (replace it), or a burnt-out FU85 (replace it).
  • S
    Stephen ConleyNov 24, 2025
    Why is the steering hard on my Zoomlion RT60?
    • K
      Katherine WongNov 24, 2025
      Hard steering in Zoomlion Construction Equipment can arise from several issues. Check if the oil level in the hydraulic system is too low or if the oil has a low viscosity; add oil as necessary, using the correct type, and examine the sealing performance of pipe fittings. Ensure the park brake is disengaged. Verify that the steering system pressure is sufficient by checking the relief valve pressure. Other potential causes include a blocked relief valve core or a defective priority valve (clean the valve core), leaking, blocked, or twisted oil pipe fittings (examine, clean, or replace), a filter blockage (clean the filter and filter element, replace the oil), leaks or damage in the steering gear (repair or replace the seal ring), or internal leaks in the steering cylinder (replace the seal...
  • C
    Crystal CamposSep 8, 2025
    Why does the superstructure move too slow on Zoomlion Construction Equipment?
    • A
      Alicia GonzalezSep 9, 2025
      If the superstructure on your Zoomlion Construction Equipment moves too slowly, it could be due to several reasons. The relief valve pressure for the chassis multiple unit valve might be set too low, so adjust it. The relief valve pressure for the swing valve might also be set too low, so adjust it. Other potential causes include a defective swing valve (repair it), a defective swing cushion valve (repair it), or a defective hydraulic motor (repair it).
  • P
    Paul TateSep 9, 2025
    What to do if the boom retracts automatically on Zoomlion RT60 Construction Equipment?
    • D
      Daniel WilsonSep 9, 2025
      If the boom on your Zoomlion Construction Equipment retracts automatically during operation, it could be due to several reasons. The cylinder might be leaking internally, so repair the seal ring. The balance valve might be defective, so repair it. The O-ring for the balance valve might be worn, so replace it. There might be leaks in the oil cylinder, valves, or fittings, so repair them.
  • C
    Charles AlvarezSep 3, 2025
    Why can't the hook go down on my Zoomlion RT60?
    • J
      Jennifer WrightSep 3, 2025
      If the hook on your Zoomlion Construction Equipment cannot go down, it could be due to a few reasons. The relief valve pressure for the main valve might be set too low, so adjust or repair it. Other potential causes include a defective hydraulic motor (repair it), a defective main valve (repair it), a defective electrical system (repair it), a defective balance valve (replace it), or a winch reducer that does not turn (repair it).
  • V
    Vanessa ManningSep 1, 2025
    How to fix Zoomlion RT60 when combination instruments do not illuminate?
    • A
      Amanda FosterSep 1, 2025
      If the combination instruments on your Zoomlion Construction Equipment are not illuminating, it could be due to a broken conducting wire, which needs repair. Other potential causes include a burnt-out FU66 or FU61, or damaged instruments, all of which should be replaced.

Summary

Foreword

Nomenclature

Introduction

Crane Periodic Inspection Checklist

Provides supplementary data for correct operation and maintenance of the crane, including inspection logs.

Safety

Hazard Indicators

Explains DANGER, WARNING, CAUTION, ATTENTION, NOTE, and IMPORTANT labels used in the manual.

Safety Symbol and Classification

Details the safety symbol usage and hazard classification system for injury levels.

Safety Rules

Outlines essential safety rules for personnel, operator responsibilities, and compliance.

Operating Conditions and Points for Attention

Operating Conditions

Specifies requirements for fuel, oil, break-in period, ground conditions, and temperature limits.

Pre-Departure Checks

Details essential vehicle checks before starting the engine and for safe vehicle start-up.

Crane Travel Procedures

Covers moving the crane to job sites, off-road conditions, parking, and emergency stops.

Crane Preparation and In-Operation Guidelines

Procedures for preparing the crane for operation and safety during operation.

Engine Troubleshooting

Addresses engine-related issues, including oil pressure and coolant temperature warnings.

Controls and Instruments

Upper Cab Controls

Identifies and describes upper controls and instruments, including the main display.

Dash Control Panels

Details controls located on the left dash, right dash, AC panel, and media player.

Joystick and Pedal Controls

Explains the functions of joysticks for swing, winches, and boom operations, plus pedals.

Monitor System Interface

Overview of the monitor system, including start-up, work modes, and gauges.

System Status and Warnings

Information on vehicle status, system warnings, and real-time warning messages.

Menu Navigation and Settings

Navigation of the main menu, language switching, monitoring, parameters, maintenance, information, and password.

Vehicle Camera System

Instructions for controlling and viewing the vehicle camera display.

Operating Instructions

Safety Equipment

Describes essential safety equipment like Anti-Two Block, RCI, and Emergency Stop.

Engine and Vehicle Operations

Covers engine start/operation, driving, steering, braking, transmission, towing, PTO, and vehicular operation.

Crane Component Operations

Detailed instructions for outriggers, hoist, boom telescoping, luffing, swing, jib, and rooster sheave.

Load Capacity and Lifts

Guidance on load rating charts, lifting height, working radius, and 'on tires' lifts.

Advanced and Special Operations

Covers simultaneous crane movements and operation under unusual conditions.

Transportation and Storage

Crane Transportation Procedures

Guidelines for transporting the crane by train, ship, or trailer, including securing methods.

Crane Storage Procedures

Steps for storing the crane for extended periods to prevent damage and corrosion.

Specifications

Conversion and Reference Tables

Provides tables for decimal, metric, and liquid/weight equivalents and measures.

Material Weights

Lists average weights per cubic meter for various metals, alloys, ores, earth, and other materials.

Torque Ratings

Table of torque values for dry, uncoated fasteners based on diameter and grade.

Technical Data Overview

Introduction to the RT60 rough terrain crane and its distinguishing characteristics.

Detailed Technical Specifications

Key performance, dimension, speed, hydraulic, mass, and traveling data of the crane.

Crane Component Specifications

Details on boom, jib, luffing gear, hoist gear, wire rope, hook block, swing gear, and turntable.

System and Cab Specifications

Information on the hydraulic system, control valve, pipelines, reservoir, filters, controls, and cab.

Safety Devices and Outriggers

Details on the Rated Capacity Indicator (RCI) and outrigger specifications.

Chassis and Drive System Specifications

Specifications for chassis, engine, drive system, axles, and steering system.

Vehicle Systems Specifications

Information on suspension, brake system, electrical system, fuel tank, and tires.

List of Safety Devices

A comprehensive list of safety devices installed on the crane.

Zoomlion RT60 Specifications

General IconGeneral
Engine ModelCummins QSB6.7
Max. Travel Speed35 km/h
Maximum Lifting Capacity60 tons
Overall Width3.3 m
Max. Torque990 Nm

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