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Zoomlion RT60 - User Manual

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OPERATOR'S MANUAL FOR
RT60 ROUGH TERRAIN CRANE
Address:Quantang Indust=rial Park, 2nd Yuanda Road,
Changsha Economic and Technological Development
Zone, Hunan Province, China
Postcode: 410131
Website: www.zoomlion.com

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Questions and Answers

  • J
    Jack RobinsonSep 17, 2025
    Why does the interior light not illuminate on Zoomlion Construction Equipment?
    • D
      Donald LittleSep 17, 2025
      If the interior light on your Zoomlion Construction Equipment isn't working, it could be due to a damaged bulb, which you should replace. Other potential causes include a defective switch (replace it), a broken conducting wire (replace it), or a burnt-out FU85 (replace it).
  • S
    Stephen IbarraSep 18, 2025
    What to do if Zoomlion Construction Equipment crane cannot move?
    • Z
      zbraunSep 18, 2025
      If your Zoomlion Construction Equipment crane cannot move, inspect FU12, FU13 and FU14, replace if needed or notify the manufacturer. Another cause can be controller burnt out, in which case you should replace the controller.
  • A
    Amy GoldenSep 18, 2025
    What causes the anti-two block switch to not operate on Zoomlion Construction Equipment?
    • J
      Jennifer BellSep 18, 2025
      If the anti-two block switch on your Zoomlion Construction Equipment isn't working, check the error codes on the RCI display and repair accordingly. Other potential causes include a defective winding reel (repair or replace it) or a broken conducting wire (repair it).
  • J
    Joseph DickersonSep 23, 2025
    Why are the tires on the drive axles seriously worn on Zoomlion Construction Equipment?
    • C
      colemankathrynSep 23, 2025
      If the tires on the drive axles of your Zoomlion Construction Equipment are seriously worn, it's likely because the drive axles are not aligned to the maximum length, so adjust them.
  • L
    Larry BakerSep 23, 2025
    What to do if the RCI is defective on Zoomlion RT60 Construction Equipment?
    • C
      Colleen SmallSep 23, 2025
      If the RCI (Rated Capacity Indicator) on your Zoomlion Construction Equipment is defective, it could be due to a burnt-out FU64, which you should replace. Alternatively, check the error codes displayed on the RCI and repair accordingly.
  • J
    Joshua LaneSep 23, 2025
    What causes a defective brake on Zoomlion RT60?
    • L
      lisaarmstrongSep 23, 2025
      If the brake on your Zoomlion Construction Equipment is defective, it is probably because the brake pad is worn, so adjust or replace it.
  • S
    Stephen ConleyNov 24, 2025
    Why is the steering hard on my Zoomlion RT60?
    • K
      Katherine WongNov 24, 2025
      Hard steering in Zoomlion Construction Equipment can arise from several issues. Check if the oil level in the hydraulic system is too low or if the oil has a low viscosity; add oil as necessary, using the correct type, and examine the sealing performance of pipe fittings. Ensure the park brake is disengaged. Verify that the steering system pressure is sufficient by checking the relief valve pressure. Other potential causes include a blocked relief valve core or a defective priority valve (clean the valve core), leaking, blocked, or twisted oil pipe fittings (examine, clean, or replace), a filter blockage (clean the filter and filter element, replace the oil), leaks or damage in the steering gear (repair or replace the seal ring), or internal leaks in the steering cylinder (replace the seal...
  • J
    Jimmy ArcherAug 23, 2025
    How to fix Zoomlion RT60 when the work light does not illuminate?
    • H
      Heidi GriffinAug 23, 2025
      If the work light on your Zoomlion Construction Equipment isn't working, several things could be the cause. It might be a damaged bulb, in which case you should replace it. Other potential causes include a burnt-out FU811, poor grounding, a broken conducting wire, or a defective switch. In these cases, you should repair the grounding or conducting wire, or replace the switch.
  • T
    Tammy PattersonSep 7, 2025
    Why does the vehicle length indicator not illuminate on Zoomlion RT60 Construction Equipment?
    • K
      Keith HaydenSep 7, 2025
      If the vehicle length indicator on your Zoomlion Construction Equipment isn't illuminating, it could be due to a damaged bulb (replace it), a defective switch (repair it), or a broken conducting wire (replace it).
  • D
    Darrell WhiteSep 6, 2025
    What to do if the system pressure does not increase on Zoomlion RT60?
    • D
      Diana ChanSep 6, 2025
      If the system pressure on your Zoomlion Construction Equipment does not increase, it could be due to several reasons. The fluid level in the hydraulic tank might be too low, so add hydraulic oil. There might be a blockage in the relief valve, so clean the valve element. Check for leaks in the central revolving joint and inspect the seal ring. The pressure gauge might not be accurate, so repair or replace it. The hydraulic oil might be too old or dirty, so replace the oil and filter.

Summary

Foreword

Nomenclature

Introduction

Crane Periodic Inspection Checklist

Provides supplementary data for correct operation and maintenance of the crane, including inspection logs.

Safety

Hazard Indicators

Explains DANGER, WARNING, CAUTION, ATTENTION, NOTE, and IMPORTANT labels used in the manual.

Safety Symbol and Classification

Details the safety symbol usage and hazard classification system for injury levels.

Safety Rules

Outlines essential safety rules for personnel, operator responsibilities, and compliance.

Operating Conditions and Points for Attention

Operating Conditions

Specifies requirements for fuel, oil, break-in period, ground conditions, and temperature limits.

Pre-Departure Checks

Details essential vehicle checks before starting the engine and for safe vehicle start-up.

Crane Travel Procedures

Covers moving the crane to job sites, off-road conditions, parking, and emergency stops.

Crane Preparation and In-Operation Guidelines

Procedures for preparing the crane for operation and safety during operation.

Engine Troubleshooting

Addresses engine-related issues, including oil pressure and coolant temperature warnings.

Controls and Instruments

Upper Cab Controls

Identifies and describes upper controls and instruments, including the main display.

Dash Control Panels

Details controls located on the left dash, right dash, AC panel, and media player.

Joystick and Pedal Controls

Explains the functions of joysticks for swing, winches, and boom operations, plus pedals.

Monitor System Interface

Overview of the monitor system, including start-up, work modes, and gauges.

System Status and Warnings

Information on vehicle status, system warnings, and real-time warning messages.

Menu Navigation and Settings

Navigation of the main menu, language switching, monitoring, parameters, maintenance, information, and password.

Vehicle Camera System

Instructions for controlling and viewing the vehicle camera display.

Operating Instructions

Safety Equipment

Describes essential safety equipment like Anti-Two Block, RCI, and Emergency Stop.

Engine and Vehicle Operations

Covers engine start/operation, driving, steering, braking, transmission, towing, PTO, and vehicular operation.

Crane Component Operations

Detailed instructions for outriggers, hoist, boom telescoping, luffing, swing, jib, and rooster sheave.

Load Capacity and Lifts

Guidance on load rating charts, lifting height, working radius, and 'on tires' lifts.

Advanced and Special Operations

Covers simultaneous crane movements and operation under unusual conditions.

Transportation and Storage

Crane Transportation Procedures

Guidelines for transporting the crane by train, ship, or trailer, including securing methods.

Crane Storage Procedures

Steps for storing the crane for extended periods to prevent damage and corrosion.

Specifications

Conversion and Reference Tables

Provides tables for decimal, metric, and liquid/weight equivalents and measures.

Material Weights

Lists average weights per cubic meter for various metals, alloys, ores, earth, and other materials.

Torque Ratings

Table of torque values for dry, uncoated fasteners based on diameter and grade.

Technical Data Overview

Introduction to the RT60 rough terrain crane and its distinguishing characteristics.

Detailed Technical Specifications

Key performance, dimension, speed, hydraulic, mass, and traveling data of the crane.

Crane Component Specifications

Details on boom, jib, luffing gear, hoist gear, wire rope, hook block, swing gear, and turntable.

System and Cab Specifications

Information on the hydraulic system, control valve, pipelines, reservoir, filters, controls, and cab.

Safety Devices and Outriggers

Details on the Rated Capacity Indicator (RCI) and outrigger specifications.

Chassis and Drive System Specifications

Specifications for chassis, engine, drive system, axles, and steering system.

Vehicle Systems Specifications

Information on suspension, brake system, electrical system, fuel tank, and tires.

List of Safety Devices

A comprehensive list of safety devices installed on the crane.

Zoomlion RT60 Specifications

General IconGeneral
Engine ModelCummins QSB6.7
Max. Travel Speed35 km/h
Maximum Lifting Capacity60 tons
Overall Width3.3 m
Max. Torque990 Nm

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