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Zoomlion RT60 - User Manual

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OPERATOR'S MANUAL FOR
RT60 ROUGH TERRAIN CRANE
Address:Quantang Indust=rial Park, 2nd Yuanda Road,
Changsha Economic and Technological Development
Zone, Hunan Province, China
Postcode: 410131
Website: www.zoomlion.com

Table of Contents

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Questions and Answers

  • K
    Kevin FlowersSep 5, 2025
    How to fix a boom that cannot retract on Zoomlion RT60 Construction Equipment?
    • J
      Jessica ReynoldsSep 5, 2025
      If the boom on your Zoomlion Construction Equipment cannot retract, it could be due to a defective balance valve, a defective electrical system, internal leaks in the main valve, a defective pilot control valve, or defective retraction rope and fittings. Repair the balance valve, electrical system, main valve, or pilot control valve solenoid coil as needed. Examine the retraction rope and fittings.
  • S
    Sherri ColonSep 4, 2025
    What causes the boom to not extend on Zoomlion RT60?
    • T
      Terry ReyesSep 4, 2025
      If the boom on your Zoomlion Construction Equipment cannot extend, it could be due to several reasons. The relief valve pressure might be set too low, so adjust or replace it. The main boom length detector might not be adjusted correctly, so adjust or repair it. Other potential causes include a defective electrical system (repair it), a defective foot valve (repair it), a defective pilot control valve (repair it), or a defective extension rope and fittings (examine them).
  • C
    Charles AlvarezSep 3, 2025
    Why can't the hook go down on my Zoomlion RT60?
    • J
      Jennifer WrightSep 3, 2025
      If the hook on your Zoomlion Construction Equipment cannot go down, it could be due to a few reasons. The relief valve pressure for the main valve might be set too low, so adjust or repair it. Other potential causes include a defective hydraulic motor (repair it), a defective main valve (repair it), a defective electrical system (repair it), a defective balance valve (replace it), or a winch reducer that does not turn (repair it).
  • R
    Randy BarnesSep 2, 2025
    What to do if the hook on Zoomlion RT60 Construction Equipment cannot go up?
    • D
      Danielle MoralesSep 2, 2025
      If the hook on your Zoomlion Construction Equipment cannot go up, it could be due to several reasons. The relief valve pressure for the main valve might be set too low, in which case you should set the pressure to 27 MPa. Other potential causes include a defective hydraulic motor (replace it), a defective main valve (repair it), a defective electrical system (examine the pilot valve and the brake valve), or a winch reducer that does not turn (examine the pilot valve and the brake valve).
  • V
    Vanessa ManningSep 1, 2025
    How to fix Zoomlion RT60 when combination instruments do not illuminate?
    • A
      Amanda FosterSep 1, 2025
      If the combination instruments on your Zoomlion Construction Equipment are not illuminating, it could be due to a broken conducting wire, which needs repair. Other potential causes include a burnt-out FU66 or FU61, or damaged instruments, all of which should be replaced.
  • E
    Edward WebsterAug 31, 2025
    What causes the instrument lights to not illuminate on Zoomlion Construction Equipment?
    • S
      Sean SmithAug 31, 2025
      If the instrument lights on your Zoomlion Construction Equipment aren't illuminating, it could be due to a damaged bulb, which you should replace. Other potential causes include a defective switch (replace it), a broken conducting wire (replace it), or a burnt-out FU811 (replace it).
  • R
    Rodney WilliamsAug 30, 2025
    Why is the brake locked up on my Zoomlion RT60?
    • J
      Joseph MooreAug 30, 2025
      If the brake is locked up on your Zoomlion Construction Equipment, it could be due to a small clearance between the brake disc and brake caliper. Examine and adjust the brakes to achieve a clearance of around 0.020 - 0.028 in (0.5 - 0.7 mm). Another cause could be insufficient brake system pressure, in which case you should adjust the relief valve pressure or repair the master brake valve and pre-fill valve. It's also possible that the park brake will not disengage, so examine and disengage it.
  • D
    Dr. Ryan GomezAug 29, 2025
    What to do if the horn does not operate on Zoomlion RT60?
    • R
      Richard BlanchardAug 30, 2025
      If the horn on your Zoomlion Construction Equipment isn't working, several things could be the cause. It might be a burnt-out FU87, in which case you should replace it. Other potential causes include a defective switch (replace it), a relay defect (repair it), a broken conducting wire (replace it), or a damaged horn (repair it).
  • B
    bandrewsAug 29, 2025
    How to troubleshoot a Zoomlion RT60 windshield wiper that doesn't operate?
    • R
      Ryan DavisAug 29, 2025
      If the windshield wiper on your Zoomlion Construction Equipment isn't working, it could be due to a burnt-out FU86, which you should replace. Alternatively, the switch might be defective, requiring replacement, or there could be damage to the motor, which needs repair.
  • C
    Carol PhillipsAug 28, 2025
    What to do if Zoomlion RT60 hydraulic pump is unusually hot?
    • S
      susanberryAug 28, 2025
      If the hydraulic pump in your Zoomlion Construction Equipment is unusually hot, there are several potential causes. Ensure the fluid level in the hydraulic tank is adequate by adding hydraulic oil if it's low. Replace old or dirty hydraulic oil and the filter. The hydraulic pump itself might be defective, requiring repair or replacement. Examine the radiator for defects. If the temperature of the hydraulic system is too high, decrease the temperature manually or stop the engine.

Summary

Foreword

Nomenclature

Introduction

Crane Periodic Inspection Checklist

Provides supplementary data for correct operation and maintenance of the crane, including inspection logs.

Safety

Hazard Indicators

Explains DANGER, WARNING, CAUTION, ATTENTION, NOTE, and IMPORTANT labels used in the manual.

Safety Symbol and Classification

Details the safety symbol usage and hazard classification system for injury levels.

Safety Rules

Outlines essential safety rules for personnel, operator responsibilities, and compliance.

Operating Conditions and Points for Attention

Operating Conditions

Specifies requirements for fuel, oil, break-in period, ground conditions, and temperature limits.

Pre-Departure Checks

Details essential vehicle checks before starting the engine and for safe vehicle start-up.

Crane Travel Procedures

Covers moving the crane to job sites, off-road conditions, parking, and emergency stops.

Crane Preparation and In-Operation Guidelines

Procedures for preparing the crane for operation and safety during operation.

Engine Troubleshooting

Addresses engine-related issues, including oil pressure and coolant temperature warnings.

Controls and Instruments

Upper Cab Controls

Identifies and describes upper controls and instruments, including the main display.

Dash Control Panels

Details controls located on the left dash, right dash, AC panel, and media player.

Joystick and Pedal Controls

Explains the functions of joysticks for swing, winches, and boom operations, plus pedals.

Monitor System Interface

Overview of the monitor system, including start-up, work modes, and gauges.

System Status and Warnings

Information on vehicle status, system warnings, and real-time warning messages.

Menu Navigation and Settings

Navigation of the main menu, language switching, monitoring, parameters, maintenance, information, and password.

Vehicle Camera System

Instructions for controlling and viewing the vehicle camera display.

Operating Instructions

Safety Equipment

Describes essential safety equipment like Anti-Two Block, RCI, and Emergency Stop.

Engine and Vehicle Operations

Covers engine start/operation, driving, steering, braking, transmission, towing, PTO, and vehicular operation.

Crane Component Operations

Detailed instructions for outriggers, hoist, boom telescoping, luffing, swing, jib, and rooster sheave.

Load Capacity and Lifts

Guidance on load rating charts, lifting height, working radius, and 'on tires' lifts.

Advanced and Special Operations

Covers simultaneous crane movements and operation under unusual conditions.

Transportation and Storage

Crane Transportation Procedures

Guidelines for transporting the crane by train, ship, or trailer, including securing methods.

Crane Storage Procedures

Steps for storing the crane for extended periods to prevent damage and corrosion.

Specifications

Conversion and Reference Tables

Provides tables for decimal, metric, and liquid/weight equivalents and measures.

Material Weights

Lists average weights per cubic meter for various metals, alloys, ores, earth, and other materials.

Torque Ratings

Table of torque values for dry, uncoated fasteners based on diameter and grade.

Technical Data Overview

Introduction to the RT60 rough terrain crane and its distinguishing characteristics.

Detailed Technical Specifications

Key performance, dimension, speed, hydraulic, mass, and traveling data of the crane.

Crane Component Specifications

Details on boom, jib, luffing gear, hoist gear, wire rope, hook block, swing gear, and turntable.

System and Cab Specifications

Information on the hydraulic system, control valve, pipelines, reservoir, filters, controls, and cab.

Safety Devices and Outriggers

Details on the Rated Capacity Indicator (RCI) and outrigger specifications.

Chassis and Drive System Specifications

Specifications for chassis, engine, drive system, axles, and steering system.

Vehicle Systems Specifications

Information on suspension, brake system, electrical system, fuel tank, and tires.

List of Safety Devices

A comprehensive list of safety devices installed on the crane.

Zoomlion RT60 Specifications

General IconGeneral
Engine ModelCummins QSB6.7
Max. Travel Speed35 km/h
Maximum Lifting Capacity60 tons
Overall Width3.3 m
Max. Torque990 Nm

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