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Zoomlion RT60 - User Manual

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OPERATOR'S MANUAL FOR
RT60 ROUGH TERRAIN CRANE
Address:Quantang Indust=rial Park, 2nd Yuanda Road,
Changsha Economic and Technological Development
Zone, Hunan Province, China
Postcode: 410131
Website: www.zoomlion.com

Table of Contents

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Questions and Answers

  • S
    sflemingAug 27, 2025
    Why is my Zoomlion Construction Equipment hydraulic pump making unusual noises?
    • V
      vgarciaAug 27, 2025
      Unusual noises from the hydraulic pump in your Zoomlion Construction Equipment can stem from various causes. The fluid level in the hydraulic tank might be too low, so add hydraulic oil. Air in the suction union could be another reason, in which case you should repair the seal ring. Check for loose mounting bolts and tighten them. Old or dirty hydraulic oil can also cause this issue, so replace the oil and filter element. Other potential causes include a shaken drive shaft, a worn universal joint, or a defective hydraulic pump; repair or replace these components as needed.
  • T
    Tara FitzpatrickAug 26, 2025
    What causes a tire blow-out on Zoomlion Construction Equipment?
    • L
      Lisa LopezAug 26, 2025
      A tire blow-out on Zoomlion Construction Equipment can be caused by several factors: Overload (too much weight on the crane when it is in motion), in which case you should decrease the load, move slower and replace the tire. Also, check for damaged tires or tires that have reached their wear limit, and replace them if necessary.
  • J
    Jennifer PattonAug 25, 2025
    What to do if the Zoomlion Construction Equipment brake system has a long stopping distance?
    • M
      Michael LindseyAug 25, 2025
      If your Zoomlion Construction Equipment isn't stopping within a normal distance, it could be due to several reasons. The brake system pressure might be insufficient, in which case you should adjust the relief valve pressure or repair the master brake valve and pre-fill valve. Another cause could be a defective accumulator on the master brake valve (replace it or supply hydraulic oil), incorrect clearance between the brake disc and brake caliper (adjust the clearance), or a defective brake disc (replace it).

Summary

Foreword

Nomenclature

Introduction

Crane Periodic Inspection Checklist

Provides supplementary data for correct operation and maintenance of the crane, including inspection logs.

Safety

Hazard Indicators

Explains DANGER, WARNING, CAUTION, ATTENTION, NOTE, and IMPORTANT labels used in the manual.

Safety Symbol and Classification

Details the safety symbol usage and hazard classification system for injury levels.

Safety Rules

Outlines essential safety rules for personnel, operator responsibilities, and compliance.

Operating Conditions and Points for Attention

Operating Conditions

Specifies requirements for fuel, oil, break-in period, ground conditions, and temperature limits.

Pre-Departure Checks

Details essential vehicle checks before starting the engine and for safe vehicle start-up.

Crane Travel Procedures

Covers moving the crane to job sites, off-road conditions, parking, and emergency stops.

Crane Preparation and In-Operation Guidelines

Procedures for preparing the crane for operation and safety during operation.

Engine Troubleshooting

Addresses engine-related issues, including oil pressure and coolant temperature warnings.

Controls and Instruments

Upper Cab Controls

Identifies and describes upper controls and instruments, including the main display.

Dash Control Panels

Details controls located on the left dash, right dash, AC panel, and media player.

Joystick and Pedal Controls

Explains the functions of joysticks for swing, winches, and boom operations, plus pedals.

Monitor System Interface

Overview of the monitor system, including start-up, work modes, and gauges.

System Status and Warnings

Information on vehicle status, system warnings, and real-time warning messages.

Menu Navigation and Settings

Navigation of the main menu, language switching, monitoring, parameters, maintenance, information, and password.

Vehicle Camera System

Instructions for controlling and viewing the vehicle camera display.

Operating Instructions

Safety Equipment

Describes essential safety equipment like Anti-Two Block, RCI, and Emergency Stop.

Engine and Vehicle Operations

Covers engine start/operation, driving, steering, braking, transmission, towing, PTO, and vehicular operation.

Crane Component Operations

Detailed instructions for outriggers, hoist, boom telescoping, luffing, swing, jib, and rooster sheave.

Load Capacity and Lifts

Guidance on load rating charts, lifting height, working radius, and 'on tires' lifts.

Advanced and Special Operations

Covers simultaneous crane movements and operation under unusual conditions.

Transportation and Storage

Crane Transportation Procedures

Guidelines for transporting the crane by train, ship, or trailer, including securing methods.

Crane Storage Procedures

Steps for storing the crane for extended periods to prevent damage and corrosion.

Specifications

Conversion and Reference Tables

Provides tables for decimal, metric, and liquid/weight equivalents and measures.

Material Weights

Lists average weights per cubic meter for various metals, alloys, ores, earth, and other materials.

Torque Ratings

Table of torque values for dry, uncoated fasteners based on diameter and grade.

Technical Data Overview

Introduction to the RT60 rough terrain crane and its distinguishing characteristics.

Detailed Technical Specifications

Key performance, dimension, speed, hydraulic, mass, and traveling data of the crane.

Crane Component Specifications

Details on boom, jib, luffing gear, hoist gear, wire rope, hook block, swing gear, and turntable.

System and Cab Specifications

Information on the hydraulic system, control valve, pipelines, reservoir, filters, controls, and cab.

Safety Devices and Outriggers

Details on the Rated Capacity Indicator (RCI) and outrigger specifications.

Chassis and Drive System Specifications

Specifications for chassis, engine, drive system, axles, and steering system.

Vehicle Systems Specifications

Information on suspension, brake system, electrical system, fuel tank, and tires.

List of Safety Devices

A comprehensive list of safety devices installed on the crane.

Zoomlion RT60 Specifications

General IconGeneral
Engine ModelCummins QSB6.7
Max. Travel Speed35 km/h
Maximum Lifting Capacity60 tons
Overall Width3.3 m
Max. Torque990 Nm

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