Zünd S-800 - Page 2

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003

4.11

11-2009

6010800ff

Original operating instructions

Author Technical Editorial Department,

Zünd Systemtechnik AG

Composition and

publication

Zünd Systemtechnik AG

Version:

Menu version:

Date:

Doc. no.:

Main Page

Table of Contents3
Introduction7
Foreword7
Using the Documentation8
Structure of the Operating Manual8
Symbols9
Points to Note When Reading this Operating Manual10
Care of the Documentation10
Current Status of Documentation11
Standardisation, Tests, Marking11
Standards11
CE Marking11
Legal Notice13
Troubleshooting, Hints and Tips13
Documented Cutter Models13
Publishing Details13
Product Description15
General15
Product Identification16
Intended Use16
Overview17
Layout and Function18
Intended Use19
Technical Information19
Dimensions and Weights20
Mains Connection21
Environmental Conditions21
Control Unit21
Performance21
Emissions22
Safety23
General23
Proper Use24
Examples of Improper Use24
Hazard Warnings, Important Instructions25
Explanation of the Hazard Warning25
Structure of the Hazard Warnings26
Areas of Responsibility27
Personnel Requirements27
Rules and Safety at Work28
Procedure in Case of Malfunctions28
Danger Areas29
Danger Areas30
Danger Area During Processing30
Danger Area During Initialisation31
Working and Traffic Area32
Safety Signs33
Responsibility of the Operator33
Position of the Safety Signs33
Safety and Monitoring Devices36
Personal Protective Equipment, Clothing38
Mechanical Hazards39
Gathering, Retraction39
Gathering, Impacts of Foreign Objects39
Cuts and Stab Wounds40
Risk of Burns40
Electrical Hazard41
Risks Arising from the Emission of Toxic Dust42
Risks Arising from the Processing of Toxic/Hazardous Materials42
Environmental Hazard43
Handling and Storage of Chemicals44
Risk of Fire and Explosion45
Danger Caused by Laser Beam (Laser Pointer)46
Safety Instructions for Operators46
Safety Precautions for Service Personnel47
Disposal47
Controls and Operation49
Controls49
Operating Modes50
Operating Unit51
Description of Keypad52
Description of the Display54
Command Input54
Setting the Language55
Setting Unit of Length55
User-Defined Function Keys56
User Parameters56
Command Menu60
General60
Menu Structure61
Operation61
Service Mode62
Command Description63
Job Setup (1)63
Tool (2)80
Functions (3)82
User (4)90
Basic Setting (5)93
Operating the Cutter95
Checks before Switching on95
Switching On/Off95
Setting up96
Checks before Processing Operation96
Malfunctions97
Troubleshooting for After-Sales Service97
Error Messages98
Failures in the Distribution Box104
Electronic Box Fuses107
Cleaning and Maintenance109
General109
Safe Maintenance of the Machine110
Operating Resources111
Handling Operating Materials111
Cleaning Fluids112
Lubricants112
Adhesives112
Steps for Maintenance113
Maintenance Jobs116
Maintenance Position116
Visually Inspect Machine for Damage116
Clean the Machine116
Instructions for Disposal118
Starting up after Periods at a Standstill118
Transport and Storage119
General119
Transport Damage119
Storage119
Accessories, Spare and Wearing Parts120
Supplied Accessories120
Recommended Spare and Wearing Parts120
Information on Installation and Commissioning121
Tools123
Tool Heads125
Options127
10 Material Feed129
11 Additional Specifications131
12 Documents133
13 Annex135
After-Sales Service135
Service and Maintenance Works137

Zünd S-800 - Page 2

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