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Zünd S3 M-1600 User Manual

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Operating Manual
S3 Digital Cutter

Table of Contents

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Zünd S3 M-1600 Specifications

General IconGeneral
Cutting Width1600 mm
Cutting Speedup to 1.4 m/s
Max Material Thickness50 mm
Control SystemZünd Cut Center
Positioning Speedup to 1.4 m/s
Accuracy± 0.1 mm
Air Pressure6 bar
Working Area1600 x 1600 mm
Power Requirements400 V, 50/60 Hz
Tool TypesUniversal Cutting Tool, Electric Oscillating Tool, Pneumatic Oscillating Tool

Summary

2 Product Description

2.11 Technical Data

Presents detailed specifications including dimensions, weights, and electrical data.

3 Safety Guidelines

3.1 General Safety

Emphasizes safety as primary concern and discusses state-of-the-art technology.

3.2 Proper Use

Stresses importance of correct machine operation and compliance with regulations.

3.4 Hazard Warnings and Instructions

Explains signal words (Danger, Warning, Caution) and hazard symbols.

3.7 Personal Protective Equipment

Details required safety equipment for machine operation and maintenance.

3.8 Occupational Safety Rules

Covers safety rules, unauthorized modifications, and maintenance procedures.

3.9 Conduct During Malfunctions

Advises on handling malfunctions and essential safety devices.

3.10 Danger Areas

Identifies general danger areas and specific risks during initialization and cleaning.

3.12 Protective Devices

Explains safety devices, control panel functions, and E-STOP procedures.

3.13 Mechanical Hazards

Warns about entanglement, foreign bodies, cut/puncture injuries, and burns.

3.15 Electrical Hazard

Warns about electrical shock risks and necessary safety precautions.

3.16 Toxic Dust Emission Risks

Warns about poisoning from toxic dust and required extraction measures.

3.17 Toxic Material Processing Risks

Warns about toxic emissions and handling hazardous materials safely.

3.20 Fire and Explosion Risk

Warns about fire risks with flammable materials and dust explosions.

3.22 Operating Personnel Safety

General safety instructions and responsibilities for operating personnel.

4 Controls and Operation

4.1 Safe Working Practices

Emphasizes safety and operator responsibility to prevent damage and injury.

4.2.3 Emergency Stop Devices

Locates and describes the function and risks of Emergency Stop buttons.

4.7 Malfunctions and Troubleshooting

Guides on error localization, display codes, and troubleshooting steps.

4.8 Daily Checks Before Start-up

Lists essential daily inspection tasks before operating the machine.

4.9 Behavior in Dangerous Situations

Provides guidance on emergency shutdowns and resetting E-STOP controls.

5 Tips for Cutting

5.5 Recognizing Processing Errors

Guides on identifying and correcting errors like blade angle issues and overcuts.

5.8 Identifying and Rectifying Quality Problems

Lists common quality issues and provides solutions for rectification.

6 Maintenance Procedures

6.1 Safe Machine Maintenance

General safety instructions and procedures for performing maintenance.

6.3 Maintenance List for Trained Personnel

Provides daily, weekly, monthly, and six-monthly maintenance tasks for operators.

6.4 Maintenance List for Authorized Technicians

Details special interval and annual maintenance tasks for service technicians.

6.5 Cutter Maintenance Mode

Explains how to safely put the cutter into maintenance mode.

6.7 Visual Inspection for Damage

Instructions for daily visual inspection of the machine for damage.

6.8 E-STOP Function Test

Explains how to test the function of all Emergency Stop controls weekly.

6.18 Replacing the Conveyor Belt

Comprehensive guide for removing, installing, and gluing the conveyor belt.

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