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Zünd S-800 User Manual

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142 pages
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Digital flatbed cutter
PN Series
(S-800, M-800, M-1200, M-1600, L-800, L-1200, LR-1600, XL-800, XL-1200)
Operating manual
EN

Table of Contents

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Zünd S-800 Specifications

General IconGeneral
Cutting Width800 mm
Control SystemZünd Cut Center
Positioning Accuracy± 0.1 mm
Repeat Accuracy± 0.05 mm
Operating Frequency50/60 Hz
Weight350 kg

Summary

Safety

Proper use

Defines the correct and safe operation of the machine.

Hazard warnings, important instructions

Explains the system of hazard symbols, signal words, and their meanings.

Explanation of the hazard warning

Details the meaning of 'Danger', 'Warning', and 'Caution' signal words.

Structure of the hazard warnings

Describes the components of a hazard warning (symbol, signal word, description).

Areas of responsibility

Defines the safety responsibilities of the manufacturer, owner, and personnel.

Personnel requirements

Specifies the qualifications and suitability required for operators and service personnel.

Rules and safety at work

General rules and safety procedures to be followed during operation.

Procedure in case of malfunctions

Guidelines for handling malfunctions and essential safety mechanisms.

Danger areas

Identifies hazardous zones on the cutter during operation and maintenance.

Danger area during processing

Illustrates the danger zone active during the machine's processing phase.

Danger area during initialisation

Details the danger zone and safety distance during tool initialization.

Safety signs

Explains the types and meanings of safety signs used on the machine.

Responsibility of the operator

Operator's duty regarding safety signs and their replacement.

Safety and monitoring devices

Description of safety features like light barriers and emergency stops.

Personal protective equipment, clothing

Specifies required PPE such as goggles, gloves, and protective clothing.

Mechanical hazards

Identifies risks associated with moving parts, pinching, and impacts.

Cuts and stab wounds

Hazards from sharp edges of tools like knives and punching inserts.

Electrical hazard

Warning about the risks of electric shock from the machine's power supply.

Risks arising from the emission of toxic dust

Precautions regarding health risks from toxic dust generated during processing.

Risks arising from the processing of toxic/hazardous materials

Guidelines for handling toxic or hazardous materials safely.

Handling and storage of chemicals

Safety instructions for handling and storing cleaning agents and fluids.

Risk of fire and explosion

Precautions related to flammable materials, dust explosions, and fire classes.

Safety instructions for operators

General safety advice and responsibilities for machine operators.

Safety precautions for service personnel

Specific safety measures for individuals performing maintenance and servicing.

Controls and operation

Operating modes

Explanation of the machine's initialization and operational modes (OFFLINE/ONLINE).

Operating unit

Detailed description of the operating unit's components: LCD display and keypad.

Command menu

Overview of the command menu structure and navigation.

Operation

How to navigate and select commands within the menu system.

Command description

Detailed explanations of available commands and their parameters.

Job setup (1)

Submenu for setting machine speeds and acceleration parameters.

Operating the cutter

Procedures for switching the cutter on/off and performing setup operations.

Malfunctions

Troubleshooting for after-sales service

Information needed when contacting customer service for failures.

Error messages

Listing and explanation of common error codes and their causes.

Cleaning and maintenance

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