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Zünd
Cutter
S-800
Zünd S-800 User Manual
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Digital flat
bed cutter
PN Series
(S-800, M-
800, M-1200, M-1
600, L-800, L-120
0, LR-1600,
XL-800, XL-1200)
Operating manual
EN
2
Table of Contents
Table of Contents
3
Introduction
7
Foreword
7
Using the Documentation
8
Structure of the Operating Manual
8
Symbols
9
Points to Note When Reading this Operating Manual
10
Care of the Documentation
10
Current Status of Documentation
11
Standardisation, Tests, Marking
11
Standards
11
CE Marking
11
Legal Notice
13
Troubleshooting, Hints and Tips
13
Documented Cutter Models
13
Publishing Details
13
Product Description
15
General
15
Product Identification
16
Intended Use
16
Overview
17
Layout and Function
18
Intended Use
19
Technical Information
19
Dimensions and Weights
20
Mains Connection
21
Environmental Conditions
21
Control Unit
21
Performance
21
Emissions
22
Safety
23
General
23
Proper Use
24
Examples of Improper Use
24
Hazard Warnings, Important Instructions
25
Explanation of the Hazard Warning
25
Structure of the Hazard Warnings
26
Areas of Responsibility
27
Personnel Requirements
27
Rules and Safety at Work
28
Procedure in Case of Malfunctions
28
Danger Areas
29
Danger Areas
30
Danger Area During Processing
30
Danger Area During Initialisation
31
Working and Traffic Area
32
Safety Signs
33
Responsibility of the Operator
33
Position of the Safety Signs
33
Safety and Monitoring Devices
36
Personal Protective Equipment, Clothing
38
Mechanical Hazards
39
Gathering, Retraction
39
Gathering, Impacts of Foreign Objects
39
Cuts and Stab Wounds
40
Risk of Burns
40
Electrical Hazard
41
Risks Arising from the Emission of Toxic Dust
42
Risks Arising from the Processing of Toxic/Hazardous Materials
42
Environmental Hazard
43
Handling and Storage of Chemicals
44
Risk of Fire and Explosion
45
Danger Caused by Laser Beam (Laser Pointer)
46
Safety Instructions for Operators
46
Safety Precautions for Service Personnel
47
Disposal
47
Controls and Operation
49
Controls
49
Operating Modes
50
Operating Unit
51
Description of Keypad
52
Description of the Display
54
Command Input
54
Setting the Language
55
Setting Unit of Length
55
User-Defined Function Keys
56
User Parameters
56
Command Menu
60
General
60
Menu Structure
61
Operation
61
Service Mode
62
Command Description
63
Job Setup (1)
63
Tool (2)
80
Functions (3)
82
User (4)
90
Basic Setting (5)
93
Operating the Cutter
95
Checks before Switching on
95
Switching On/Off
95
Setting up
96
Checks before Processing Operation
96
Malfunctions
97
Troubleshooting for After-Sales Service
97
Error Messages
98
Failures in the Distribution Box
104
Electronic Box Fuses
107
Cleaning and Maintenance
109
General
109
Safe Maintenance of the Machine
110
Operating Resources
111
Handling Operating Materials
111
Cleaning Fluids
112
Lubricants
112
Adhesives
112
Steps for Maintenance
113
Maintenance Jobs
116
Maintenance Position
116
Visually Inspect Machine for Damage
116
Clean the Machine
116
Instructions for Disposal
118
Starting up after Periods at a Standstill
118
Transport and Storage
119
General
119
Transport Damage
119
Storage
119
Accessories, Spare and Wearing Parts
120
Supplied Accessories
120
Recommended Spare and Wearing Parts
120
Information on Installation and Commissioning
121
Tools
123
Tool Heads
125
Options
127
10 Material Feed
129
11 Additional Specifications
131
12 Documents
133
13 Annex
135
After-Sales Service
135
Service and Maintenance Works
137
4
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Zünd S-800 Specifications
General
Cutting Width
800 mm
Control System
Zünd Cut Center
Positioning Accuracy
± 0.1 mm
Repeat Accuracy
± 0.05 mm
Operating Frequency
50/60 Hz
Weight
350 kg
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