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Zünd M-1200 User Manual

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142 pages
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Digital flatbed cutter
PN Series
(S-800, M-800, M-1200, M-1600, L-800, L-1200, LR-1600, XL-800, XL-1200)
Operating manual
EN

Table of Contents

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Zünd M-1200 Specifications

General IconGeneral
SoftwareZünd Cut Center
Cutting Width1330 mm
Tool StationsUp to 3
Cutting Toolskiss-cut tool
Material ThicknessUp to 50 mm
Power Requirements400 V, 50/60 Hz
Air Pressure6 bar

Summary

Product Description

Layout and Functional Description

Describes the construction, beam, carriage, and control panel of the cutter.

Technical Specifications

Introduces the technical details section for the cutter system.

Dimensions and Weight Specifications

Provides a table detailing the dimensions and approximate weights of various PN series models.

Mains Connection and Power Requirements

Details voltage, frequency, power consumption, and current for the cutter and accessories.

Safety Precautions

General Safety Information

Highlights key safety contents and the machine's adherence to latest technology.

Proper and Intended Use

Defines correct machine operation and consequences of improper use.

Examples of Improper Machine Use

Lists actions considered improper use and their potential consequences.

Hazard Warnings and Signal Words

Explains the meaning of hazard symbols (Danger, Warning, Attention) and signal words.

Structure of Hazard Warnings

Details the components of hazard warnings: symbol, signal word, danger, consequences, and actions.

Areas of Responsibility

Defines responsibilities for the manufacturer, owner, and operators/service personnel.

Personnel Qualifications and Requirements

Outlines the physical, mental, and training requirements for operators and service personnel.

Workplace Safety Rules

Covers general safety rules for machine operation and maintenance.

Malfunction Handling Procedures

Describes steps to take in case of machine malfunctions and essential safety features.

Identifying Danger Areas

Illustrates and lists specific danger zones on the cutter during operation.

Danger Area During Operation

Highlights the danger zone on the cutter when it is actively processing material.

Danger Area During Initialization

Describes the danger area and safety distance during tool initialization.

Working and Traffic Area Safety

Defines the safe working and traffic zones around the cutter and safety distances.

Safety and Monitoring Devices Overview

Introduces safety features like protective trip switches and light barriers.

Emergency Stop Functionality

Explains how emergency stop switches work and potential damage from misuse.

Personal Protective Equipment (PPE)

Details required PPE like goggles, gloves, and breathing protection for safe operation.

Mechanical Hazards: Gathering and Retraction

Warns about hazards from the beam, modules, and tool system during movement.

Electrical Hazard Warnings

Details the risks of electric shock and safety instructions for electrical components.

Health Risks: Toxic Dust Emission

Warns about risks from toxic dust generated during processing and required precautions.

Health Risks: Toxic/Hazardous Materials

Prohibits processing toxic materials and emphasizes obtaining toxicity information.

Fire and Explosion Risks

Discusses risks of fire from flammable materials and dust explosions.

Operator Safety Instructions

Emphasizes training, hazard assessment, and observing safety notes.

Controls and Operation

Operating Modes: Initialization and Modes

Explains the initialization process and the OFFLINE/ONLINE operating modes.

Switching the Cutter On and Off

Explains the procedure for powering the cutter system on and off.

Malfunctions and Troubleshooting

After-Sales Service Support

Provides information on contacting Zünd for service and required details.

Common Error Messages and Causes

Lists error messages, their causes, and actions to resolve them, starting with serial interface errors.

AC Faults and Emergency Stop Errors

Details AC faults like axis overrides and emergency stop indications.

Zero Mark, Tool Change, and HPGL Errors

Covers errors related to zero marks, tool changes, and HPGL parser issues.

Emergency Stop and SPI Communication Errors

Discusses emergency stop triggers, SPI communication faults, and head change errors.

Axis, Keyboard, and Vacuum Errors

Lists errors related to axis checks, keyboard faults, and vacuum pump issues.

Air Pressure, DRT, and Sheet Feeder Errors

Details errors related to air pressure, DRT, and sheet feeder units.

Troubleshooting Distribution Box Failures

Guides on diagnosing and resolving issues related to the distribution box.

Checking Distribution Box Fuses

Explains how to check and replace fuses in the distribution box.

Electronic Box Fuse Inspection and Replacement

Provides instructions on inspecting and replacing fuses in the electronic box.

Cleaning and Maintenance

Safe Machine Maintenance Practices

Outlines essential safety instructions for performing maintenance and cleaning.

Maintenance Position and Safety

Details the procedure for placing the cutter in a maintenance position for safety.

Installation and Commissioning Guidance

Outlines requirements for installation and commissioning personnel and voltage checks.

Tool Heads

Material Feed Systems

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