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A.O. Smith Master-Fit 100 Series User Manual

A.O. Smith Master-Fit 100 Series
40 pages
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500 Tennessee Waltz Parkway
Ashland City, TN 37015
PRINTED IN THE U.S.A. 0713 317923-001
SERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN
Service Handbook
COMMERCIAL GAS WATER HEATERS
FOR MODELS:
BTN 120 thru 400(A) Series 100 - 108
BTR 151 & 201 Series 100 & 101
INSTALLATION CONSIDERATIONS - PRE SERVICE CHECKS -
CONSTRUCTION - OPERATION & SERVICE - TROUBLESHOOTING
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A.O. Smith Master-Fit 100 Series Specifications

General IconGeneral
BrandA.O. Smith
ModelMaster-Fit 100 Series
CategoryWater Heater
LanguageEnglish

Summary

INTRODUCTION

QUALIFICATIONS

Defines the required qualifications for personnel servicing the water heater.

SERVICE WARNING

Critical safety warning regarding unqualified service personnel and manual instructions.

SERVICE REMINDER

Emphasizes thorough inspection of wiring and connectors for proper troubleshooting.

TOOLS REQUIRED

INSTALLATION CONSIDERATIONS

GAS AND ELECTRICAL CHARACTERISTICS

Details the gas supply pressure and electrical specifications for the water heaters.

GAS PRESSURE – REQUIREMENTS

Specifies the required minimum and maximum gas supply pressures for proper operation.

MULTIPLE APPLIANCE INSTALLATIONS

Guidelines for setting gas pressures in installations with multiple appliances.

AIR SUPPLY AND REQUIREMENTS

Discusses stoichiometric air needs and recommends excess air for combustion.

NEGATIVE AIR PRESSURE AND DOWNDRAFTS

Explains how lack of air can cause downdrafts and affect appliance operation.

MAKE-UP AIR WITH OUTDOORS

Describes requirements for direct communication with outdoors for combustion air.

CONTAMINATED AIR

Warns about corrosive vapors in combustion air and their effects on the unit.

CLOSED WATER SYSTEMS

Discusses how devices like pressure reducers create closed water systems.

THERMAL EXPANSION

Explains thermal expansion in closed systems and potential warranty implications.

POWER SUPPLY

Specifies the required power supply voltage, frequency, and grounding.

MINIMUM CLEARANCES

CLEARANCES TO COMBUSTIBLE/NON-COMBUSTIBLE CONSTRUCTION

Provides a table detailing minimum clearances for right side, left side, back, and ceiling.

EXTERIOR CLEARANCES

GAS VALVE

INLET VIEW

Identifies components like Low Gas Pressure Switch and Supply Gas Inlet.

TOP VIEW

Shows the Main Gas Regulator, Manifold Pressure Tap, and Top Knob.

OUTLET VIEW

Details the Manifold Gas Outlet and Main Valve Solenoid connections.

VENTING AND APPLIANCE CLASSIFICATION

CATEGORY I APPLIANCE CLASSIFICATION

Classifies water heaters as Category I, non-condensing, negative pressure venting appliances.

TYPE B VENTING REQUIREMENTS

States approval for Type B vent and confirms the draft inducer does not pressurize exhaust.

COMMON VENTING GUIDELINES

Provides guidelines for common venting of multiple heaters using tapered or constant manifolds.

VENTING TABLES

MODELS BTN-120, BTN-154/BTR-151, AND BTN-180/199/200/BTR-201 TABLES

Venting sizing tables for specific models based on input, rise, and vent height.

MODELS BTN-250, BTN-275, BTN-310, AND BTN-366/400 TABLES

Venting sizing tables for additional models based on input, rise, and vent height.

DRAFT PROVING PRESSURE SWITCH SETTINGS

DRAFT PROVING PRESSURE SWITCH TABLE

Lists specific pressure settings for various BTN and BTR models to close the switch.

CONTROL BOARD VIEWS

THERMOSTAT AND IGNITION BOARD OVERVIEW

Identifies key components like the integrated heater control and ignition control board.

WHITE RODGERS INTEGRATED CONTROL – THERMOSTAT

THERMOSTAT FEATURES AND CONTROLS

Details display LEDs, temperature adjustment dial, and reset functions.

WHITE RODGERS IGNITION CONTROL BOARD

IGNITION CONTROL BOARD TERMINAL IDENTIFICATION

Labels terminals for low gas switch, flame probe, inducer, and gas valve connections.

GAS CONTROL VALVE/ BURNER AREA VIEW

BURNER ASSEMBLY AND HSI DETAILS

Shows the main burner, HSI, rollout shield, and radiation shield.

ELECTRICAL SEQUENCE OF OPERATION

OPERATIONAL STEPS AND TIMING

Describes the step-by-step sequence for igniter warm-up, gas valve opening, and flame sensing.

OPERATING SEQUENCE FLOW CHART

SYSTEM OPERATION LOGIC

Visualizes the heater's operating sequence, including checks and lockout conditions.

DIAGNOSTIC LED INTERPRETATION AND TROUBLESHOOTING

HEATER CONTROL BOARD LED STATUS

Interprets diagnostic LED flash codes for the heater control board.

IGNITION CONTROL BOARD LED STATUS

Lists flash codes for the ignition control board and their corresponding indications.

TROUBLESHOOTING TESTS

POLARITY AND CONTINUITY TESTS

Covers polarity check, high limit continuity, and temperature probe continuity checks.

IGNITION AND BURNER OPERATION TESTS

Tests for no inducer, no ignition, igniter heat without burner, and short ignition.

WATER TEMPERATURE CONTROL TEST

Checks for shutoff below setting by testing water temperature probe continuity.

DISPLAY LIGHTS ON HEATER CONTROL

LED STATUS AND INDICATIONS

Explains the meaning of display LEDs (Power, Call for Heat, ECO, Reset Status).

WIRING DIAGRAM

COMPONENT WIRING CONNECTIONS

Provides a detailed wiring diagram showing connections between major components.

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