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A.O. Smith Cyclone XL 100 Series - User Manual

A.O. Smith Cyclone XL 100 Series
44 pages
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SERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN
PRINTED 0220 100314732 2000568400 Rev. A
Service Handbook
COMMERCIAL GAS WATER HEATERSCOMMERCIAL GAS WATER HEATERS
MODELS
BTHS 750A & 1000A
SERIES 100 & 101
INSTALLATION - OPERATION
- SERVICE - MAINTENANCE
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Summary

INTRODUCTION

QUALIFICATIONS

Describes the required skills and qualifications for installation and service.

SERVICE WARNING

Warns unqualified individuals not to perform procedures described in this handbook.

SERVICE REMINDER

Advises checking wiring and connectors for proper contact before component replacement.

TOOLS RECOMMENDED

Lists essential tools required for proper installation and servicing of the water heater.

INSTALLATION CONSIDERATIONS

INSTRUCTION MANUAL

Emphasizes referring to the original manual for complete installation and service instructions.

CLOSED WATER SYSTEMS

Explains how devices like check valves create closed systems and potential issues.

THERMAL EXPANSION

Details water expansion upon heating and its effects on pressure and components.

AIR REQUIREMENTS

Stresses the importance of adequate combustion and ventilation air for proper operation.

CONTAMINATED AIR

Warns about air contaminants damaging components like igniters and burners.

FEATURES AND COMPONENTS

TOP VIEW

SEQUENCE OF OPERATION FLOW CHART

FAULT AND ALERT CODES

LOW GAS PRESSURE

Discusses minimum gas pressure requirements and troubleshooting for low pressure conditions.

HIGH ALTITUDE

Notes certification limits for elevation and provides contact for higher altitude assistance.

GAS SUPPLY SYSTEMS

Details requirements for low and high-pressure gas supply systems, including regulator needs.

SUPPLY GAS REGULATOR

Provides instructions for installing and using positive lock-up gas pressure regulators.

IGNITION FAILURE

Details the 'Ignition Failure' error, its causes, and troubleshooting steps.

BLOCKED AIR INTAKE

Explains the 'Blocked Air Intake' error and checks for intake pipe blockages.

BLOCKED EXHAUST

Explains the 'Blocked Exhaust' error and checks for exhaust pipe blockages.

FLAME SENSOR ERROR

Describes the 'Flame Sensor Error', causes, and checks for flame detection issues.

NO WATER

Details the 'No Water' error, causes related to powered anodes and water presence.

ANODE SHORTED

Explains the 'Anode Shorted' error and checks for shorts to ground or tank.

TEMPERATURE PROBE SHORT

Describes the 'Temp Probe Short' error and checks for probe resistance.

TEMPERATURE PROBE OPEN

Details the 'Temp Probe Open' error and checks for probe resistance.

FLUE GAS TEMPERATURE PROBE SHORT;OPEN

Covers errors related to flue gas probe resistance being too low or too high.

FLUE GAS TEMPERATURE HIGH LIMIT

Explains the 'High Limit' error for flue gas temperature and troubleshooting.

FLOW NOT DETECTED

Details the 'Flow Not Detected' error and checks for water flow confirmation.

FLOW SWITCH STUCK CLOSED

Describes the 'Flow Switch Stuck Closed' error and troubleshooting steps.

ELECTRICAL CONNECTIONS - ALL MODELS

POWER FLUCTUATIONS AND ELECTRICAL NOISE

Discusses stable power requirements and potential issues from voltage fluctuations or noise.

DEDICATED POWER WIRING AND BREAKERS

Recommends dedicated wiring and breakers for electrical stability and noise reduction.

ELECTRICAL WIRING

Outlines adherence to National and local electrical codes for proper wiring.

POWER SUPPLY CONNECTIONS

Details the step-by-step procedure for connecting the 120 VAC power supply to the unit.

ENABLE; DISABLE SWITCH

Explains the function of the Enable/Disable switch and its limitations in power control.

POWER SUPPLY TEST

Guides on verifying proper grounding and polarity using a volt meter at the junction box.

INSTALLATION CHECK LIST

OPERATION AND SERVICE

HOW IT WORKS

Explains the basic operational principles of the water heater, including heat exchanger and burner.

COMBUSTION BLOWER

Describes the assembly, control, and operation of the combustion blower.

MODULATION

Explains how the water heater modulates its firing rate based on temperature and demand.

BLOWER SPEED CONTROL

Details how the CCB controls blower speed based on sensor feedback for optimal input.

BURNER ASSEMBLY

Describes the radial design burner and its key components.

COMBUSTION BLOWER AND BURNER REMOVAL;INSTALLATION

COMBUSTION BLOWER; BURNER REMOVAL

Provides step-by-step instructions for safely removing the combustion blower and burner assembly.

COMBUSTION BLOWER; BURNER INSTALLATION

Provides step-by-step instructions for reinstalling the combustion blower and burner assembly.

SPARK IGNITER

CCB (CENTRAL CONTROL BOARD)

CCB COVER REMOVAL AND REPLACEMENT

Instructions for safely removing and replacing the CCB enclosure cover.

CCB CIRCUIT BOARD LAYOUT

Provides a diagram showing the layout of the Central Control Board (CCB) and its connectors.

CCB CONNECTION IDENTIFICATION

Details the pinouts and functions for various CCB connection sockets.

CPAM - COMMERCIAL POWER ANODE MODULE

WIRING DIAGRAM

CONTROL OVERVIEW

UIM (USER INTERFACE MODULE)

Explains the User Interface Module (UIM) display, status icons, and operational buttons.

ICOMM REMOTE MONITORING SYSTEM

Describes the iCOMM connectivity hardware and the A. O. Smith app for remote management.

QR CODE ACCESS

Provides QR codes for downloading the mobile app to access remote monitoring features.

A.O. Smith Cyclone XL 100 Series Specifications

General IconGeneral
CategoryWater Heater
BrandA.O. Smith
Capacity100 gallons
Energy Factor0.67
Height72 inches
Input199, 000 BTU/hr
Thermal Efficiency80%
Fuel TypeNatural Gas
VentingPower Vent
SeriesCyclone XL 100 Series
TypeGas

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