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A.O. Smith SERIES 100 User Manual

A.O. Smith SERIES 100
40 pages
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1
A DIVISION OF A.O. SMITH CORPORATION
Mc BEE, SOUTH CAROLINA
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND
NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
PRINTED IN U.S.A. 0307 PART NO. 197727-000
CYCLONE Xi Model BTH 120-250(A)
SERIES 100 AND 101
COMMERCIAL GAS WATER HEATER
GAS-FIRED POWER BURNER
FOR DOMESTIC HOT WATER
Thank you for buying this energy efficient water heater from
A.O. Smith Water Products Company. We appreciate your
confidence in our products.
CAUTION
TEXT PRINTED OR UNDERLINED IN RED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE
READ THOROUGHLY BEFORE INSTALLING AND USING
THIS APPLIANCE.
• INSTALLATION • OPERATION • SERVICE • MAINTENANCE • LIMITED WARRANTY
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.

Table of Contents

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A.O. Smith SERIES 100 Specifications

General IconGeneral
CategoryWater Heater
BrandA. O. Smith
Capacity50 gallons
DimensionsVaries by model; refer to specification sheet
Series100
HeightVaries by model; refer to specification sheet
DiameterVaries by model; refer to specification sheet
Warranty6 years

Summary

Rough-In Dimensions

Foreword

Features

Water Temperature Control

Manages and displays water temperature, crucial for safety and performance.

High Limit Switch (E.C.O.)

Safety device that cuts burner power if water temp exceeds 202°F (94°C).

Installation Instructions

Required Ability

Specifies the professional skill level needed for safe installation and service.

Insulation Blankets

Guidelines on applying insulation blankets, emphasizing safety precautions.

Locating The Heater

Clearances

Specifies minimum distances from combustible materials and structures for safe installation.

Condensate Drain Requirement

Guidance on ensuring proper drainage for the unit's condensate.

Air Requirements

Unconfined Space

Describes air supply needs for combustion and ventilation in unconfined areas.

Confined Space

Details air supply requirements for combustion in confined spaces.

Chemical Vapor Corrosion

Venting

Vent Pipe Termination

Instructions for proper placement and termination of the vent pipe.

Installation Requirements for the Commonwealth of Massachusetts

Installation of Carbon Monoxide Detectors

Massachusetts-specific regulations for installing CO detectors.

Signage

Requirement for specific identification signage near the exhaust vent.

Direct Venting

Vent Pipe Preparation

Guidance on selecting and preparing piping materials for the vent system.

Vertical Vent Terminal Installation

Installation Sequence

Step-by-step procedures for installing vent terminals through roofs.

Controls and Switches

Blower Prover Switch

Verifies proper fan operation; its contacts close when fan pressure increases.

Low Gas Pressure Switch

Monitors gas supply pressure, disabling operation if it drops too low.

Connection of Gas Pipe

Gas Pressure Regulation

Relief Valve

Heater Wiring

Using the Electronic Controller

Operating States

Describes various statuses of the water heater's operation as shown on the display.

Adjusting the Operating Set Point

How to change the water temperature and differential using the electronic controller.

Fault and Warning Conditions

Access to the Current Fault or Warning

Procedure to view detailed diagnostics for detected faults and warnings.

Viewing the Fault History

Prior to Start Up

Operating Instructions

Filling

Step-by-step instructions for filling the system with water and purging air.

Adjustment Procedure - Initial Start-Up

Steps for setting gas pressure and verifying correct operation during initial firing.

High Altitude Installations

Maintenance

Maintenance Schedule

A timetable for tasks like flushing, cleaning, and inspections.

Operating Instructions

To Turn Off Gas To Appliance

Safe instructions for completely shutting off the gas supply to the unit.

Flushing

Lime Scale Removal

Vent System

Installation Diagrams

One Temperature - One Heater Vertical Storage Tank Forced Circulation With or Without Building Recirculation

Diagram for a single heater with vertical storage, showing forced circulation setup.

Two Temperature - Two Heaters High Temperature With or Without Building Recirculation

Diagram for a dual-heater system with high temperature and optional circulation.

Manifold Kits

Checklist and Service Information

Burner Operational Problems

Troubleshooting steps for common issues related to the burner's performance.

Trouble-Shooting

A systematic approach to identify and fix various problems with the appliance.

Motor Will Not Run

Motor Runs, Burner Lights Momentarily, Then Locks Out

Model BTH Limited Warranty

The Tank

Specific warranty coverage and conditions related to the water heater's tank.

Conditions and Exceptions

Defines the requirements and exclusions that affect the warranty's validity.

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