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ABB ACS880-34 User Manual

ABB ACS880-34
256 pages
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ABB INDUSTRIAL DRIVES
ACS880-34 drive modules
(132 to 400 kW, 200 to 450 hp)
Hardware manual

Table of Contents

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ABB ACS880-34 Specifications

General IconGeneral
BrandABB
ModelACS880-34
CategoryDC Drives
LanguageEnglish

Summary

Safety Instructions

General Safety in Installation, Start-up and Maintenance

General safety guidelines for personnel working with the drive module.

Electrical Safety in Installation, Start-up and Maintenance

Electrical safety precautions and procedures for installation and maintenance.

Precautions Before Electrical Work

Essential steps to take before performing any electrical work on the drive.

Additional Instructions and Notes

Supplementary safety instructions and important notes for safe operation.

Grounding

Guidelines and procedures for proper grounding of the drive system.

Additional Instructions for Permanent Magnet Motor Drives

Specific safety advice for installations involving permanent magnet motors.

Additional Instruction for DC Connection

Specific safety instruction related to DC connections for the drive module.

Installation Instructions

Checking the Installation Site

Guidelines for verifying the suitability of the installation location for the drive.

Moving and Unpacking the Unit

Procedures for safely moving and unpacking the drive module and its components.

Checking the Delivery

Steps to verify that all items listed in the delivery are present and undamaged.

Installing the Motor Cable at the Motor End

Instructions for correctly installing and grounding the motor cable at the motor terminal.

Checking the Insulation of the Assembly

Procedures for checking the insulation resistance of the drive and cables.

Motor and Motor Cable

Checking insulation and connections for the motor and its cable.

Brake Resistor and Resistor Cable

Checking insulation and connections for the brake resistor and its cable.

Disconnecting EMC Filter and Ground-to-Phase Varistor

Procedures for disconnecting EMC filters and ground-to-phase varistors.

Installation Alternatives

Overview of different methods for installing the drive module.

Installing Standard Configuration in Rittal TS Cabinet

Example of installing the standard drive module configuration in a Rittal TS cabinet.

Optional Input Power Cable Connection Terminals and Ground Busbar Assembly (+H370)

Installation of optional input power terminals and ground busbar.

Drive Module Without Full-Size Output Cable Connection Terminals (option +0H371) and IP20 Shrouds (option +0B051)

Installation of drive modules with specific options like no output terminals or IP20 shrouds.

Installing the EMC Filter (Option +E202)

Instructions for installing the external EMC filter.

Connecting the Power Cables

Procedures for connecting the main power cables to the drive module.

Power Cable Connection Procedure

Step-by-step guide for connecting power cables correctly.

Connecting a Control Panel

Instructions for connecting the control panel to the drive.

Controlling Several Drives from One Control Panel Through Panel Bus

Setting up a panel bus to control multiple drives from a single panel.

Connecting a PC

Steps for connecting a PC to the drive module for configuration or monitoring.

External Control Unit

Layout

Overview of the external control unit's terminal layout and connections.

Removing the Control Panel Holder from the External Control Unit

Steps to detach the control panel holder from the external control unit.

Attaching the Control Cable Clamp Plate

Instructions for attaching the control cable clamp plate to the control unit.

Connecting the External Control Unit to the Drive Module

How to connect the external control unit to the main drive module.

Routing the Control Unit Cables into the Drive Module

Guidance on routing control unit cables into the drive module enclosure.

Mounting the External Control Unit

Methods for mounting the external control unit onto a wall or DIN rail.

Mounting the External Control Unit to Wall

Specific instructions for wall mounting the external control unit.

Mounting the External Control Unit Vertically on a DIN Rail

Steps for vertically mounting the external control unit on a DIN rail.

Mounting the Control Unit Horizontally on a DIN Rail

Steps for horizontally mounting the external control unit on a DIN rail.

Connecting the Control Cables to the Terminals of the Control Unit

Detailed instructions for connecting control cables to the control unit terminals.

Default I/O Connection Diagram

Diagram showing default input/output connections and terminal descriptions.

External Power Supply for the Control Unit

Information on connecting an external power supply to the control unit.

AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 Sensor Inputs (XAI, XAO)

How to connect temperature sensors (Pt100, PTC, KTY84) to analog inputs.

DI6 (XDI:6) as PTC Sensor Input

Using digital input DI6 for PTC sensor input.

DIIL Input (XD24:1)

Connecting safety circuits to the DIIL input.

Drive-to-Drive Link (XD2D)

Information on connecting drives via the drive-to-drive link.

Safe Torque Off (XSTO)

Connecting the Safe Torque Off function to the drive.

Installing the FSO Safety Functions Module (Option +Q973)

Installing the FSO safety functions module for enhanced safety features.

Internal Control Unit (Option +P905)

Layout

Overview of the internal control unit's terminal layout and connections.

Connecting the Control Cables to the Internal Control Unit (Option +P905)

Steps for connecting control cables to the internal control unit.

Connecting the Control Cables to the Internal Control Unit (Options +P905 and +0B051)

Connecting control cables to internal unit with specific options.

Default I/O Connection Diagram

Diagram showing default I/O connections for the internal control unit.

Jumpers and Switches

Explanation of jumpers and switches for configuring analog inputs and drive-to-drive link.

Drive-to-Drive Link (XD2D)

Wiring and configuration of the drive-to-drive link for communication between drives.

Installing the FSO Safety Functions Module (Option +Q973)

Installing the FSO safety functions module into the internal control unit.

Installing I/O Extension, Fieldbus Adapter and Pulse Encoder Interface Modules

Installing optional modules onto the internal control unit.

Installation Example of the Standard Drive Module Configuration

Required Parts

List of necessary parts for the standard drive module installation example.

Required Tools

List of tools required for the installation example.

Overall Flowchart of the Installation Process

Flowchart illustrating the steps for the standard drive module installation.

Installing the Drive Module and LCL Filter Module into a Cabinet

Step-by-step guide for installing modules into a cabinet.

Connecting the Power Cables and Installing the Shrouds

Instructions for connecting power cables and fitting protective shrouds.

Installing the Roof and Door (Rittal Parts)

Guidance on installing cabinet roof and door components.

Installation Example with Full Cabling Panels (Option +H381)

Required Parts

List of parts required for the installation example with full cabling panels.

Required Tools

Tools needed for the installation example with full cabling panels.

Overall Flowchart of the Installation Process

Flowchart for the installation process with full cabling panels.

Installing the Mechanical Accessories into the Cabinet

Steps for installing mechanical accessories into the cabinet for this configuration.

Connecting the Power Cables

Procedures for connecting power cables in the full cabling panel setup.

Power Cable Connection Procedure

Step-by-step guide for connecting power cables with full cabling panels.

Installing the Drive Module into the Cabinet

Instructions for physically installing the drive module into the cabinet.

Installation Procedure

A detailed procedure for the installation of the drive module and related components.

Installing the Rubber Grommet

Steps to install the rubber grommet for IP20 protection.

Modular Design of Rittal TS8 Cabinets

Information on the modular design of Rittal TS8 cabinets and their use with the drive.

Installation Checklist

Drive Option Modules and Other Components

Checklist for verifying option modules and other components.

Internal Cabling of the Cabinet Assembly

Checklist items for the internal cabling and wiring within the cabinet.

Grounding and Protection

Checklist items related to grounding, protection, and shielding.

Labels

Checklist for verifying correct placement of labels and markings.

Switches and Doors

Checklist for ensuring proper function of mechanical switches and cabinet doors.

Installation of the Cabinet

Checklist items for the overall cabinet installation and environment.

Start-up

Start-up Procedure

General procedure for starting up the drive module.

Checks/Settings with No Voltage Connected

Pre-start checks and settings performed with no voltage applied.

Powering up the Auxiliary Circuit of the Drive

Steps for safely powering up the drive's auxiliary circuits.

Setting up the Line-side Converter Parameters

Configuration of parameters for the line-side converter.

Setting up the Motor-side Converter Parameters, and Performing the First Start

Setting up motor parameters and performing the initial drive start.

On-load Checks

Checks to be performed while the drive is operating under load.

Fault Tracing

LEDs with Options +J410

Interpretation of LEDs on the control panel mounting platform.

Warning and Fault Messages

Information on understanding and resolving drive warning and fault messages.

Maintenance

Maintenance Intervals

Recommended intervals for performing maintenance tasks on the drive.

Descriptions of Symbols

Explanation of symbols used in maintenance instructions.

Recommended Annual Maintenance Actions by the User

Annual maintenance tasks that can be performed by the end user.

Recommended Maintenance Intervals After Start-up

Recommended maintenance intervals based on operational time after start-up.

Cleaning the Interior of the Cabinet

Procedure for cleaning the inside of the drive cabinet.

Cleaning the Interior of the Heatsink

Instructions for cleaning the heatsink fins to ensure proper cooling.

Cleaning the Interior of the LCL Filter

Procedure for cleaning the interior of the LCL filter module.

Replacing the Auxiliary Cooling Fans of the Drive Module

Steps for replacing the auxiliary cooling fans of the drive module.

Replacing the Drive Module Main Cooling Fans

Procedure for replacing the main cooling fans of the drive module.

Replacing the LCL Filter Module Cooling Fan

Steps for replacing the cooling fan of the LCL filter module.

Replacing the Standard Drive Module

Instructions for replacing the standard drive module.

Replacing the LCL Filter Module with Option +H381

Procedure for replacing the LCL filter module with the +H381 option.

Replacing the Control Panel Battery

Steps for replacing the battery in the control panel.

Replacing the Control Unit Battery – External Control Unit

Procedure for replacing the battery in the external control unit.

Replacing the Drive Control Unit Memory Unit

Steps for replacing the memory unit of the drive control unit.

Replacing the Line-side Converter Control Unit Memory Unit

Procedure for replacing the memory unit of the line-side converter control unit.

Ordering Information

Brake Choppers and Resistors

Information on ordering brake choppers and resistors.

Output (du/dt) Filters

Ordering information for du/dt filters.

Sine Filters

Ordering information for sine filters.

EMC Filter ARFI-10

Ordering code for the EMC filter ARFI-10.

Air Inlet Kits

Ordering information for cabinet air inlet kits with different degrees of protection.

Air Outlet Kits

Ordering information for cabinet air outlet kits with different degrees of protection.

Cooling Fans

Ordering information for cooling fans and related components.

FSO Accessories Kit

Ordering code for the FSO accessories kit.

Retrofit Accessory Kits

Information on ordering retrofit accessory kits for the drive.

Technical Data

Ratings

Nominal electrical ratings for the drive modules under IEC and UL standards.

When is Derating Needed

Conditions requiring derating of the drive's output current.

Ambient Temperature Derating

How ambient temperature affects the drive's rated output current.

Altitude Derating

Impact of installation altitude on drive performance and required derating.

Deratings for Special Settings in the Drive Control Program

Derating factors for special drive control program settings like Ex motors or sine filters.

High Speed Mode

Technical data for operating the drive in high speed mode.

Derating for Output Voltage Boosting

Derating requirements when boosting output voltage above supply voltage.

Fuses (IEC)

List of IEC fuses recommended for input power cable protection.

Fuses (UL Recognized)

List of UL Recognized fuses for branch circuit protection.

Dimensions, Weights and Free Space Requirements

Physical dimensions, weights, and required free space for drive modules and options.

Losses, Cooling Data and Noise

Heat loss values, required air flow, and noise levels for the drive modules.

Terminal and Entry Data for the Power Cables

Specifications for power cable terminals and entry points.

Electrical Power Network Specification

Details on input voltage levels and network specifications.

Network Type

Information on supported network types (TN, IT).

Motor Connection Data

Specifications for connecting different types of motors to the drive.

DC Connection Data

Capacitance values for the DC link connection.

Control Panel Type

Specifies the compatible control panel type.

Efficiency

Typical efficiency rating of the drive module.

Protection Classes

IP ratings and enclosure types according to IEC and UL standards.

Degree of Protection

Details on the degree of protection provided by enclosures.

Ambient Conditions

Environmental limits for operation, storage, and transportation.

Applicable Standards

List of harmonized and other standards the drive complies with.

Markings

Description of the markings attached to the drive.

EMC Compliance (IEC/EN 61800-3:2004)

Details on EMC compliance categories and requirements.

Definitions

Definitions of terms related to EMC compliance.

Category C2

Provisions for compliance with EMC Category C2.

Category C3

Provisions for compliance with EMC Category C3.

Category C4

Provisions for compliance with EMC Category C4.

UL Checklist

Checklist for UL compliance requirements during installation and operation.

Dimension Drawings

Standard Configuration

Dimension drawings for the standard drive module configuration.

Location of Power Cable Connection Terminals with Options +H370, +H356

Dimension drawings showing power cable terminal locations with specific options.

Drive Module with Options +0B051+H356+0H371

Dimension drawings for drive modules with specific option combinations.

Configuration with Option +H381

Dimension drawings illustrating the configuration with the +H381 option.

LCL Filter Module

Dimension drawings of the LCL filter module.

Bottom Plate

Dimensions of the bottom plate for Rittal TS 131 800 cabinet.

Air Baffles for the Standard Drive Module

Dimensions of air baffles for the standard drive module in Rittal cabinets.

Material of the Air Baffles

Information on the material used for air baffles.

Air Baffles for Option +H381 in Rittal TS 8 800 mm Wide Cabinet

Dimensions of air baffles for cabling panels with +H381 option.

External Control Unit

Dimension drawings of the external control unit.

Example Circuit Diagram

Example Circuit Diagram

An example circuit diagram for the main wiring of a drive cabinet.

Safe Torque Off Function

Description

Explanation of the Safe Torque Off (STO) function and its application.

Wiring

Diagrams illustrating different Safe Torque Off wiring configurations.

Activation Switch

Information on the activation switch used for the STO function.

Cable Types and Lengths

Recommended cable types and maximum lengths for STO wiring.

Grounding of Protective Shields

Guidelines for grounding protective shields in STO wiring.

Single Drive (Internal Power Supply)

Wiring example for STO function on a single drive with internal power.

Multiple Drives (Internal Power Supply)

Wiring example for STO function on multiple drives with internal power.

Multiple Drives (External Power Supply)

Wiring example for STO function on multiple drives with external power.

Start-up Including Acceptance Test

Procedure for validating the STO safety function during start-up.

Competence

Requirements for personnel performing safety function acceptance tests.

Acceptance Test Reports

Guidelines for documenting acceptance test results for safety functions.

Acceptance Test Procedure

Step-by-step procedure for validating the STO function operation.

Use

How to use and operate the Safe Torque Off function.

Maintenance

Maintenance recommendations for the STO function, including proof testing.

Fault Tracing

How to trace faults related to the Safe Torque Off function.

Safety Data (SIL, PL)

Safety data (SIL, PL) for the Safe Torque Off function.

Resistor Braking

Operation Principle and Hardware Description

Explanation of how brake choppers and resistors work.

Selecting the Default Brake Circuit Components

Guidance on selecting default components for the braking system.

Selecting Custom Resistors

Criteria for selecting custom brake resistors.

Selecting and Routing External Brake Resistor Cables

How to select and route external cables for brake resistors.

Minimizing Electromagnetic Interference

Rules to minimize EMI from resistor cables.

Maximum Cable Length

Specifies the maximum allowed length for resistor cables.

Placing the Brake Resistors

Guidelines for properly placing brake resistors for cooling and safety.

Protecting the System Against Thermal Overload

Methods to protect the system against thermal overload from brake resistors.

Mechanical Installation of Brake Resistors

Instructions for the mechanical installation of brake resistors.

Connection Procedure

Step-by-step procedure for connecting the brake chopper and resistors.

Start-up

Start-up considerations for the resistor braking system.

Brake Resistors

Ratings and ordering codes for default brake resistors.

Calculating the Maximum Allowed Braking Power for a Custom Duty Cycle

Method for calculating maximum braking power for custom duty cycles.

SAFUR Resistors

Information regarding SAFUR resistors and their specifications.

Dimensions and Weights

Dimensions and weights of brake resistors.

Ordering Codes

Ordering codes for brake resistors and brake choppers.

du/dt and Sine Filters

du/dt Filters

Information on selecting and using du/dt filters.

When is a du/dt Filter Needed?

Guidance on determining if a du/dt filter is required for the motor and drive.

Selection Table

Table showing recommended du/dt filter types for different drive modules.

Ordering Codes

Ordering codes for du/dt filters.

Description, Installation and Technical Data of the FOCH Filters

Detailed information on FOCH du/dt filters.

Sine Filters

Information on selecting and using sine filters.

When is a Sine Filter Needed?

Guidance on determining if a sine filter is needed for the motor and drive.

Selection Table

Table showing recommended sine filter types for different drive modules.

ABB Ordering Codes

ABB ordering codes for sine filters.

Derating

Derating information related to sine filters.

Step-by-Step Drawings for an Installation Example of Standard Drive Configuration in Rittal TS 8 800 mm Wide Cabinet

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