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ABB ACS880-34 Series User Manual

ABB ACS880-34 Series
256 pages
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ABB INDUSTRIAL DRIVES
ACS880-34 drive modules (132 to 400 kW, 200
to 400 hp)
Hardware manual

Table of Contents

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ABB ACS880-34 Series Specifications

General IconGeneral
Voltage Range380 V to 690 V
Control MethodDirect Torque Control (DTC)
Cooling MethodAir or liquid cooling
Protection ClassIP21
Communication ProtocolsModbus, Profibus, CANopen, Ethernet
Protection FeaturesOvercurrent, overvoltage, overtemperature, short circuit
Power Range0.55 to 5.6 MW

Summary

1 Safety instructions

Use of warnings and notes

Explains warning symbols and notes used in the manual for safety information.

General safety in installation, start-up and maintenance

Provides general safety instructions for personnel working on the drive.

Electrical safety in installation, start-up and maintenance

Details electrical safety precautions for installation, start-up, and maintenance.

Additional instructions and notes

Provides extra safety instructions and important notes for users.

General safety in operation

Outlines safety guidelines for operating the drive.

4 Generic cabinet planning instructions

Cabinet construction

Specifies basic requirements for cabinet construction for safety and reliability.

Disposition of the devices

Guidance on planning the layout and spacing of components within the cabinet.

Cooling and degrees of protection

Details planning for cooling systems and achieving desired protection degrees.

EMC requirements

Provides recommendations for ensuring electromagnetic compatibility within the cabinet.

5 Guidelines for planning the mechanical installation

Installation positions of the drive module

Specifies approved installation positions for the drive module.

Layout example, door closed

Illustrates a cabinet layout example with the door closed.

Layout example, door open (standard drive module configuration)

Shows a cabinet layout example with the door open for standard configuration.

Cooling solutions

Presents various cabinet cooling solutions and considerations.

Required free space

Specifies necessary free space around the drive module for cooling.

6 Mechanical installation

Moving and unpacking

Provides instructions for safely moving and unpacking the drive module.

Package drawings

Illustrates the contents and layout of the drive module packaging.

Lifting

Details the procedure and safety precautions for lifting the drive module.

7 Guidelines for planning the electrical installation

Selecting the main supply disconnecting device

Guidance on selecting the appropriate main supply disconnecting device.

Examining the compatibility of the motor and drive

Ensures compatibility between the motor and the drive based on specifications.

Protecting the motor insulation and bearings

Details methods for protecting motor insulation and bearings in drive systems.

Requirements table

Table outlining requirements for motor insulation and filters based on drive type.

8 Electrical installation

Safety

Crucial safety warnings and prerequisites for electrical installation work.

Measuring the insulation

Instructions for measuring insulation resistance of cables and components.

9 External control unit

ZCU-14 layout

Diagram illustrating the layout and connectors of the ZCU-14 control unit.

Default I/O connection diagram

Default I/O connection diagram with terminal descriptions.

Safe torque off (XSTO)

Details on the Safe Torque Off (STO) connection and its function.

10 Installation example of the standard drive module configuration

Safety

Crucial safety warnings for the installation example.

Required parts

Lists all necessary parts for the standard drive module installation.

Overall flowchart of the installation process

Provides a step-by-step overview of the installation process.

11 Installation example with full cabling panels (option +H381)

Safety

Crucial safety warnings for the installation example with full cabling panels.

Required parts

Lists all necessary parts for installing with full cabling panels.

12 Installation checklist of the drive

Checklist

A comprehensive checklist for mechanical and electrical installation before start-up.

13 Start-up

Start-up procedure

Step-by-step guide for the initial start-up of the drive and motor.

14 Fault tracing

LEDs

Description of the drive module LEDs and their states.

Warning and fault messages

Guidance on interpreting and resolving control program warnings and faults.

15 Maintenance

Maintenance intervals

Schedule and tasks for routine maintenance by the end user.

Cleaning the interior of the cabinet

Instructions for cleaning the inside of the drive cabinet.

Replacing the standard drive module

Procedure for replacing the standard drive module.

16 Ordering information

ACS-AP-W and ACS-AP-I control panel

Information on ordering control panels and their mounting kits.

Cabinet ventilation

Details on ordering air inlet and outlet kits for cabinet ventilation.

Cooling fans

Information on ordering cooling fans for cabinet ventilation.

17 Technical data

Ratings

Provides nominal ratings for drive modules across different supply voltages.

When is derating necessary

Conditions that require derating of the drive's continuous output current.

High speed mode

Information on improving control performance at high output frequencies.

18 Dimension drawings

Standard configuration

Shows dimension drawings for the standard drive module configuration.

LCL filter module

Provides dimension drawings for the LCL filter module.

Air baffles

Shows dimensions of air baffles for the standard drive module.

19 Example circuit diagrams

Example circuit diagram

An example circuit diagram for the main wiring of a cabinet-installed drive.

20 The Safe torque off function

Description

Describes the Safe Torque Off (STO) function and its safety applications.

Wiring

Provides wiring instructions and specifications for the STO connection.

Start-up including acceptance test

Details the procedure for validating the STO function during start-up.

21 Resistor braking

Selecting the default brake circuit components - ABB chopper and ABB resistor

Guidance on selecting default ABB choppers and resistors for braking.

Selecting custom resistors

Instructions for selecting and verifying custom brake resistors.

Minimizing electromagnetic interference

Rules to minimize electromagnetic interference from resistor cables.

22 Filters

du/dt filters

Information on selecting and ordering du/dt filters.

Sine filters

Information on selecting and ordering sine filters.

23 Step-by-step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide enclosure

Example circuit diagram

An example circuit diagram for the main wiring of a cabinet-installed drive.

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