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ABB ACS880-87LC-4000A/4021A-7 User Manual

ABB ACS880-87LC-4000A/4021A-7
144 pages
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ABB WIND TURBINE CONVERTERS
ACS880-87LC-4000A/4021A-7 and
ACS880-87LC-4000A/4132A-7 wind turbine
converters
Hardware manual

Table of Contents

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ABB ACS880-87LC-4000A/4021A-7 Specifications

General IconGeneral
BrandABB
ModelACS880-87LC-4000A/4021A-7
CategoryMedia Converter
LanguageEnglish

Summary

ACS880-87LC Wind Turbine Converters Hardware Manual

Safety Instructions

Use of Warnings and Notes

Explains warning symbols and notes used in the manual.

General Safety Guidelines

Provides general safety guidelines for installation, start-up, and maintenance.

Electrical Safety Precautions

Details electrical safety measures before performing work on the converter.

Specific Safety Procedures

Covers safety for fiber optics, circuit breakers, and power disconnection.

Grounding and Cooling System Safety

Instructions for proper grounding and work on the liquid cooling system.

Introduction to the Manual

Target Audience and Purpose

Identifies intended readers and the manual's purpose.

Manual Structure and Categorization

Outlines manual structure, related documents, and categorization by frame size.

Operation Principle and Hardware Description

Operation Principle

Describes the fundamental operation of the wind turbine converter.

Generator Control

Explains the generator control method (DTC) and measurements used.

Converter Diagrams and Layout

Presents overview diagrams and layout drawings of the converter.

Power and Control Connections

Shows the power connections and internal control interfaces of the converter.

Circuit Boards and Type Designation

Details circuit boards, BAMU board, and type designation labels/key.

Mechanical Installation

Pre-Installation Checklist

A checklist to verify site readiness and required tools before installation.

Moving and Lifting the Converter

Instructions for safely moving and lifting the converter package.

Placing and Fastening the Converter

Guidance on placing the converter and securing it to the floor.

Electric Welding Procedures

Procedures and warnings regarding electric welding during installation.

Planning the Electrical Installation

Grid Disconnecting Device Selection

Guidance on selecting an appropriate grid disconnecting device for the converter.

Generator Compatibility and Cable Selection

Checking generator compatibility and selecting power/control cables.

Cable Routing and Protection

Instructions on routing cables and protecting the converter installation.

Function Implementation and Safety

Procedures for emergency stop, grid fault ride-through, auxiliary power, safety switches.

Electrical Installation

Insulation Checks

Procedures for checking the insulation of the converter and cables.

Connecting Power Cables

Instructions for connecting grid and generator power cables to the converter.

Connecting Auxiliary and Control Cables

Details on connecting auxiliary power and control cables to the converter.

Customer Connection Diagrams

Presents diagrams for customer-specific electrical connections.

Installation Checklist

Pre-Start Installation Checks

Steps to verify mechanical and electrical installation before initial start-up.

Final Installation Verification

A comprehensive checklist to ensure all installation steps are completed correctly.

Maintenance

Maintenance Intervals and Timers

Outlines recommended maintenance tasks, frequencies, and timer configurations.

Component Replacement Procedures

Guides for replacing filters, fans, fuses, modules, and BCU components.

Fan Replacement

Step-by-step guides for replacing cooling fans in various cubicles.

BCU Control Unit Maintenance

Steps for replacing memory unit, clock battery, and SD/SDHC card.

Technical Data

Ratings and Definitions

Provides key electrical ratings and definitions for the converter.

Derating and Type Equivalence

Explains derating factors and the type equivalence table for converter models.

Fuses and Dimensions

Lists fuse specifications and converter dimensions, weights, and space requirements.

Terminal and Lead-through Data

Details for connecting cables to grid and generator terminals, including torques.

Environmental and Ambient Conditions

Classifications for environmental conditions and operating ambient limits.

Applicable Standards and Markings

Lists relevant standards, CE, ETL, and other compliance markings.

Disclaimers

Legal disclaimers regarding product use, repair, and cybersecurity.

Control Units of the Converter

BCU Control Unit Overview

Introduces the BCU control unit and its components.

BCU Layout and Connections

Illustrates the BCU layout and details its I/O terminals and slots.

Control Unit Connector Data

Provides specifications for various connectors on the control unit.

Dimension Drawings

Cooling and Heating

Cooling Circuit Diagram

Shows the circulation of coolant through converter cubicles.

Planning and Connecting the Cooling System

Requirements and control for connecting to a customer cooling unit.

Filling, Bleeding, and Draining Circuits

Procedures for filling, bleeding air, and draining the internal cooling circuit.

Specifications and Coolant Management

Details temperature, pressure limits, water quality, and coolant specifications.

Heating Procedures

Instructions for cold and normal starts, including heating requirements.

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