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ABB ACS880-x04 User Manual

ABB ACS880-x04
604 pages
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ABB INDUSTRIAL DRIVES
ACS880 primary control program
Firmware manual

Table of Contents

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ABB ACS880-x04 Specifications

General IconGeneral
Product typeServo Drive
Power Range0.55 to 5600 kW
Control MethodDirect Torque Control (DTC)
Rated voltage380 to 690 V
Voltage Range380 V to 690 V
Output frequency0 to 500 Hz
Cooling MethodAir or liquid
Communication ProtocolsModbus, Profibus, CANopen, Ethernet
Mounting typeWall
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Ground fault
Protection ClassIP21, IP42, IP54
Enclosure classIP21, IP42, IP54
Enclosure RatingIP21, IP42, IP54

Summary

ABB Industrial Drives ACS880 Primary Control Program Firmware Manual

List of Related Manuals

Lists of related product manuals, other drive hardware manuals, firmware manuals and guides, and option manuals.

Introduction to the Manual

What this chapter contains

Describes the manual's contents, applicability, safety instructions, and target audience.

Safety instructions

Provides safety instructions for installation, commissioning, and use of the drive.

Target audience

Identifies the intended audience for this manual, including designers, commissioners, and operators.

Terms and abbreviations

Defines key terms and abbreviations used throughout the manual for clarity and understanding.

Cybersecurity disclaimer

Outlines the customer's responsibility for ensuring secure network connections and data protection.

Using the Control Panel

Control Locations and Operating Modes

Local control vs. external control

Explains the two main control locations: external and local, and how to select them.

Local control

Details control commands from keypad or PC tool, and available control modes.

External control

Explains control commands via I/O terminals, fieldbus, external controllers, or master/follower links.

Operating modes of the drive

Provides a general representation of reference types and control chains for various operating modes.

Program Features

Drive configuration and programming

Describes the two parts of the drive control program: firmware and application programs.

Programming via parameters

Explains how to configure drive operations using the control panel, PC tool, or fieldbus interface.

Adaptive programming

Details how to customize drive operation using function blocks for advanced control.

Application programming

Explains how to extend firmware program functions with application programming based on IEC 61131-3.

Control interfaces

Describes programmable analog inputs, analog outputs, and digital inputs/outputs.

Fieldbus control

Explains how the drive connects to automation systems via fieldbus interfaces.

Master/follower functionality

Describes linking multiple drives for load distribution and synchronized control.

Motor control

Explains Direct Torque Control (DTC) and Scalar motor control methods.

Safety and protections

Details emergency stop functions and motor thermal protection.

Motor overload protection

Describes motor overload protection without external temperature sensors.

User load curve

Explains monitoring input signals like motor torque or current as a function of drive output speed/frequency.

Diagnostics

Covers fault and warning messages, data logging, signal supervision, and maintenance timers.

Application macros

General

Describes application macros as predefined parameter settings suitable for specific applications.

Factory macro

Details the Factory macro suited for straightforward speed control applications like conveyors and pumps.

Hand/Auto macro

Explains the Hand/Auto macro for speed control applications with two external control devices.

PID control macro

Describes the PID control macro suitable for process control applications like pressure or level control.

Torque control macro

Details the Torque control macro for applications requiring motor torque control, typically tension applications.

Sequential control macro

Covers the Sequential control macro for speed control with multiple constant speeds and two ramps.

Fieldbus control macro

States that this application macro is not supported by the current firmware version.

Parameters

Terms and abbreviations

Lists and defines key terms and abbreviations used in parameter descriptions for better understanding.

Summary of parameter groups

Provides a table summarizing parameter groups, their contents, and corresponding page numbers.

Parameter listing

Lists all parameters with their names, values, descriptions, and default/fieldbus equivalents.

Additional parameter data

Terms and abbreviations

Defines terms and abbreviations used in the additional parameter data section.

Parameter groups 1…9

Lists parameters in groups 1 to 9, including actual values, types, ranges, units, and fieldbus equivalents.

Parameter groups 10…99

Lists parameters in groups 10 to 99, covering DI, RO, DIO, AI, AO, and various module configurations.

Fault Tracing

What this chapter contains

Explains that the chapter lists warning and fault messages with causes and corrective actions.

Safety

Provides a critical warning about servicing the drive only by qualified electricians.

Indications

Explains warnings and faults as indicators of abnormal drive status, and how they are displayed.

Warnings and faults

Details how warnings and faults are displayed and their behavior (warnings don't latch, faults do).

Pure events

Describes pure events that are recorded in drive event logs, separate from warnings and faults.

Editable messages

Explains how to edit warning and fault message texts and add instructions.

Warning/fault history and analysis

Covers event logs, auxiliary codes, and factory data logger for troubleshooting.

QR Code generation for mobile service application

Explains how to generate QR codes for drive data and events for mobile service analysis.

Warning messages

Lists warning messages with their codes, causes, and recommended actions for troubleshooting.

Fault messages

Lists fault messages with their codes, causes, and recommended actions for troubleshooting.

Fieldbus control through the embedded fieldbus interface (EFB)

What this chapter contains

Describes how the drive is controlled by external devices via communication network using the EFB interface.

System overview

Explains connection to external control systems using fieldbus adapter or EFB interface.

Connecting the fieldbus to the drive

Details how to connect the fieldbus to the XD2D connector on the drive's control unit.

Setting up the embedded fieldbus interface

Guides on setting up the drive for embedded fieldbus communication using parameters.

Setting the drive control parameters

Details drive control parameters that need adjustment after setting up the EFB signal.

Basics of the embedded fieldbus interface

Explains cyclic communication, control word, status word, references, and actual values.

Control word and Status word

Describes the 16-bit or 32-bit packed boolean words for controlling and reporting drive status via fieldbus.

References

Explains EFB references (16-bit signed integers) and their scaling.

Actual values

Describes fieldbus actual values (ACT1, ACT2) as 16-bit or 32-bit signed integers, and their scaling.

Data input/outputs

Explains data input/outputs as 16-bit or 32-bit words containing selected drive parameter values.

Modbus function codes

Lists the Modbus function codes supported by the embedded fieldbus interface.

Exception codes

Shows the Modbus exception codes supported by the embedded fieldbus interface.

Coils (0xxxx reference set)

Summarizes Modbus coils, which are 1-bit read/write values for Control Word bits.

Discrete inputs (1xxxx reference set)

Summarizes Modbus discrete inputs, which are 1-bit read-only values for Status Word bits.

Error code registers (holding registers 400090…400100)

Provides information about the last query and error register status.

Fieldbus control through a fieldbus adapter

What this chapter contains

Describes drive control via communication network through an optional fieldbus adapter module.

System overview

Explains connection to external control systems using fieldbus adapters (FBA A/B).

Fieldbus adapters

Lists available fieldbus adapters for various communication systems and protocols.

Basics of the fieldbus control interface

Explains cyclic communication, data transmission, and parameter settings for FBA A/B.

Control word and Status word

Describes the Control word for drive control and Status word for status information.

References

Explains fieldbus references (16-bit signed integers) and their scaling based on profile and parameters.

Actual values

Describes actual values (ACT1/ACT2) conveyed from drive to master and their scaling.

Scaling of references

Explains how references are scaled based on ABB Drives communication profile and fieldbus-specific profiles.

Parameter setting example: FPBA (PROFIBUS DP)

Provides a configuration example for a basic speed control application using PROFIdrive profile.

Control chain diagrams

What this chapter contains

Presents reference chains of the drive to trace parameter interactions.

Speed reference source selection I

Illustrates the selection of speed reference sources and related parameters.

Speed reference source selection II

Depicts the selection of speed references, including critical speeds and constant speeds.

Speed reference ramping and shaping

Illustrates acceleration and deceleration ramp time settings and shape control.

Speed error calculation

Explains the calculation of speed error, including window control and filtering.

Motor feedback configuration

Details the configuration of motor speed and position feedback sources like encoders and resolvers.

Load feedback and position counter configuration

Shows how to configure load speed and position feedback, including gear ratios and counter initialization.

Torque reference source selection and modification

Illustrates the selection and modification of torque reference sources and additives.

Operating mode selection

Diagrams the selection of operating modes based on control locations and signal sources.

Torque limitation

Shows how torque references are limited by various factors like motor pull-out and current limits.

Frequency reference modification

Explains how frequency references are modified using critical frequencies and ramp functions.

DC voltage reference selection

Illustrates the selection of DC voltage reference sources and functions.

Process PID controller

Shows the block diagram of the process PID controller, including setpoint, feedback, and output.

Fault Tracing

Warnings and faults

Explains how warnings and faults indicate abnormal drive status and their behavior.

Fault messages

Lists fault messages with their codes, causes, and recommended actions for troubleshooting.

Auxiliary codes for line-side converter warnings

Lists auxiliary codes for line-side converter warnings and their causes/actions.

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