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ABB BCU-22 User Manual

ABB BCU-22
40 pages
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ABB INDUSTRIAL DRIVES
BCU-02, BCU-12 and BCU-22 control units
Hardware manual
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ABB BCU-22 Specifications

General IconGeneral
BrandABB
ModelBCU-22
CategoryControl Unit
LanguageEnglish

Summary

Introduction to the manual

Safety

Obey safety instructions to prevent injury, death, or equipment damage. Follow drive-specific safety manuals.

Terms and abbreviations

Defines key terms and abbreviations used in the manual for technical clarity and consistent understanding.

Related documents

Lists and references other relevant ABB documentation for comprehensive product information.

Operation principle and hardware description

Hardware description

Details the control unit's hardware features, including its role in controlling converter modules and storing real-time data.

Fiber optic connections

Explains the number of fiber optic connections for different control unit types and guidelines for cable length.

Layout

Illustrates the physical layout of the control unit, identifying connectors and their functions.

Mechanical installation

Examining the delivery

Check that all control unit components are present and free from damage upon delivery.

Identifying different control unit types

Verify the control unit's program matches the equipment configuration before installation.

Installing the control unit onto a DIN rail

Step-by-step guide for securely mounting the control unit on a standard DIN rail, including grounding.

Installing an FSO safety functions module

Procedure for attaching the FSO safety module to the BCU control unit, including screw torque and cable connection.

Installing I/O extension, fieldbus adapter and pulse encoder interface modules

Instructions for installing optional modules like I/O extensions, fieldbus adapters, and encoder interfaces into the control unit.

Electrical installation

Installation procedure

Details the essential steps for connecting the control unit's external power supply and communication cables.

Related documents

References specific manuals for detailed electrical installation of optional modules like FSO, I/O extensions, etc.

Maintenance

Replacing the real-time clock battery

Instructions for replacing the real-time clock battery when the BATT OK LED is off.

Replacing the memory unit

Procedure for transferring the memory unit to a new control unit to retain parameter settings.

Replacing the SD/SDHC memory card

Steps for safely removing and installing the SD/SDHC memory card used for data logging.

Replacing the control unit

Comprehensive guide for safely removing and installing a new control unit, including cable and module disconnection.

Technical data

Connector data

Details specifications for various connectors, including wire size, pitch, and tightening torque.

Power supply for the control unit (XPOW)

Information on the control unit's power supply requirements, including voltage, current, and redundancy.

Digital interlock (DIIL)

Explains the function and application of the digital interlock (DIIL) terminal for stopping the drive/unit.

The XD2D connector

Describes the XD2D connector's use for RS-485 communication, master/follower, and fieldbus control.

The X485 connector

Details the X485 connector's role in providing a connection for the optional CIO-01 I/O module.

Safe torque off (XSTO, XSTO OUT)

Explains the function of the XSTO input as a Safe torque off input for the control unit.

FSO safety functions module connection (X12)

Information on connecting the optional FSO safety functions module to the X12 connector.

SDHC memory card slot

Describes the function of the SDHC memory card slot for on-board data logging.

Dimension drawings

Dimension drawing of the control unit

Provides detailed dimensional drawings of the control unit with measurements in millimeters and inches.

Further information

Product and service inquiries

Guidance on contacting ABB for product and service inquiries.

Product training

Information on accessing ABB product training resources.

Providing feedback on ABB manuals

Instructions for submitting feedback and comments on ABB manuals.

Document library on the Internet

Instructions on finding ABB manuals and product documents in PDF format online.

Related product manuals