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ABB HXR Series - User Manual

ABB HXR Series
147 pages
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Manual for
Induction Motors and Generators
ABB

Table of Contents

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ABB HXR Series Specifications

General IconGeneral
BrandABB
ModelHXR Series
CategoryEngine
LanguageEnglish

Summary

Safety Instructions

4. Installation

Procedures and precautions for installing the machines correctly.

5. Electrical connection

Detailed instructions for making electrical connections safely.

6. Operation

Guidelines for operating the machines safely and efficiently.

7. Maintenance and servicing

Recommendations for routine maintenance and servicing.

Additional Safety Instructions for Permanent Magnet Synchronous Machines

Safety guidelines for PMSM electrical connections and operation.

Electrical connection and operation

Safety guidelines for electrical connections of PMSMs.

Maintenance and servicing

Safety instructions for maintaining PMSMs.

Additional Safety Instructions for Electrical Motors for Explosive Atmosphere

Safety guidelines for motors used in explosive atmospheres.

Chapter 3 - Installation and Alignment

3.6 Alignment

Detailed procedures for aligning driving and driven machines.

3.6.4 Correction for thermal expansion

Accounting for thermal expansion during alignment.

3.6.5 Final alignment

Steps for achieving precise final alignment using dial gauges.

Chapter 4 - Mechanical and Electrical Connections

4.3 Electrical connections

Guidelines for making electrical connections.

4.3.2 Safety

Safety rules for electrical work.

4.3.3 Insulation resistance measurements

Procedure for measuring insulation resistance.

4.3.10 Requirements for machines fed by frequency converters

EMC requirements for machines powered by frequency converters.

Chapter 5 - Commissioning and Start-up

5.2 Check of mechanical installation

Verifying mechanical installation before commissioning.

5.3 Insulation resistance measurements

Performing insulation resistance measurements before start-up.

5.5 Control and protection equipment

Setting up control and protection systems for the machine.

5.6 First test start

Procedures for the initial test start of the machine.

5.6.2 Precautions before first test start

Essential checks and measures before the first test start.

5.6.3 Starting

Steps for starting the machine for the first time.

5.6.3.1 Direction of rotation

Verifying the correct direction of rotation.

5.7 Running the machine the first time

Procedures for supervising the machine during its initial run.

5.7.1 Supervision during the first run

Monitoring machine functions, temperatures, and vibrations during the first run.

Chapter 6 - Operation

Chapter 7 - Maintenance

7.1 Preventive maintenance

Importance and purpose of preventive maintenance for reliability.

7.2 Safety precautions

General and specific safety precautions for maintenance work.

7.3 Maintenance program

Recommended maintenance program levels and intervals.

7.3.1 Recommended maintenance program

Overview of maintenance levels (L1-L4) and abbreviations.

7.5 Maintenance of bearings and lubrication system

Key maintenance tasks for bearings and lubrication systems.

7.6 Maintenance of stator and rotor windings

Maintenance and testing procedures for stator and rotor windings.

Chapter 8 - Trouble Shooting

8.1 Trouble shooting

General approach to troubleshooting mechanical, electrical, and thermal issues.

8.1.1 Mechanical performance

Troubleshooting common mechanical issues like vibration and noise.

8.1.2 Lubrication system and bearings

Troubleshooting issues related to lubrication systems and bearings.

8.1.3 Thermal performance

Troubleshooting issues related to thermal performance.

8.2 Oil leakage of sleeve bearings

Diagnosing and resolving oil leakage issues in sleeve bearings.

8.5 Thermal performance and cooling system

Troubleshooting issues related to thermal performance and cooling systems.

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