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ABB AMA Series - User Manual

ABB AMA Series
147 pages
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Manual for
Induction Motors and Generators
ABB

Table of Contents

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ABB AMA Series Specifications

General IconGeneral
TypeDiesel
ApplicationIndustrial, Marine, Power Generation
Fuel TypeDiesel
Cooling SystemWater-cooled
Emission StandardsEU Stage V
WeightVaries by model

Summary

Safety Instructions

1. General

General safety regulations and specific agreements for work sites.

2. Intended use

Information on the intended applications and limitations of the machines.

3. Transport, storage

Guidelines for safe handling, transport, and storage of the machines.

4. Installation

Instructions for proper installation, including mounting and alignment.

5. Electrical connection

Detailed steps and safety precautions for electrical connections.

6. Operation

Guidelines for safe and efficient operation of the machines.

7. Maintenance and servicing

Procedures and recommendations for maintenance and servicing tasks.

8. Frequency converter

Specific safety instructions related to frequency converter applications.

Additional Safety Instructions for Permanent Magnet Synchronous Machines

Electrical connection and operation

Safety measures for connecting and operating PMSM machines.

Maintenance and servicing

Specific maintenance guidelines for PMSM machines.

Additional Safety Instructions for Electrical Motors for Explosive Atmosphere

Declaration of Conformity

Validity

Specifies the valid motor types for these instructions.

Chapter 1 - Introduction

1.1 General information

Overview of the User's Manual and its scope.

1.2 Important note

Key information and safety precautions to be observed.

1.3 Limitation of liability

Details on ABB's liability concerning the manual and machine.

1.4 Documentation

Information on the documentation delivered with the machine.

1.5 Identification of the machine

Methods for identifying the machine, including serial number and rating plate.

Chapter 2 - Transport and Unpacking

2.1 Protective measures prior to transport

Measures to protect the machine during transport.

2.2 Lifting the machine

Instructions and safety precautions for lifting the machine.

2.3 Turning a vertically mounted machine

Procedure for turning vertically mounted machines.

2.4 Checks upon arrival and unpacking

Procedures for inspecting the machine upon arrival and after unpacking.

2.5 Installation instructions for main terminal box and cooler parts

Guidelines for installing terminal boxes and cooler parts.

2.6 Storage

Recommendations for storing the machine.

Chapter 3 - Installation and Alignment

3.1 General

General principles for installation and alignment.

3.2 Foundation design

Considerations for designing a suitable foundation.

3.3 Machine preparations before installation

Tasks to perform on the machine before installation.

3.4 Installation on concrete foundation

Steps for installing the machine on a concrete foundation.

3.5 Installation on steel foundation

Steps for installing the machine on a steel foundation.

3.6 Alignment

Detailed procedures for aligning the machine.

3.7 Care after installation

Post-installation care and checks.

Chapter 4 - Mechanical and Electrical Connections

4.1 General

General overview of mechanical and electrical connections.

4.2 Mechanical connections

Procedures for making mechanical connections.

4.3 Electrical connections

Procedures and safety for making electrical connections.

Chapter 5 - Commissioning and Start-up

5.1 General

Overview of the commissioning and start-up process.

5.2 Check of mechanical installation

Verification of mechanical installation before commissioning.

5.3 Insulation resistance measurements

Procedure for measuring insulation resistance.

5.4 Check of electrical installation

Verification of electrical installation before commissioning.

5.5 Control and protection equipment

Setup and verification of control and protection systems.

5.6 First test start

Steps and precautions for the initial test start.

5.7 Running the machine the first time

Monitoring and checks during the initial run of the machine.

Chapter 6 - Operation

6.1 General

General principles for operating and supervising the machine.

6.2 Normal operating conditions

Specifications for normal operating conditions.

6.3 Number of starts

Guidelines on the number of allowed starts.

6.4 Supervision

Procedures for supervising the machine during operation.

Chapter 7 - Maintenance

7.1 Preventive maintenance

Importance and purpose of preventive maintenance.

7.2 Safety precautions

Safety measures to be taken before performing maintenance.

7.3 Maintenance program

Recommended maintenance program and intervals.

7.4 Maintenance of general constructions

Maintenance tasks for the machine's external construction.

7.5 Maintenance of bearings and lubrication system

Key maintenance tasks for bearings and lubrication systems.

7.6 Maintenance of stator and rotor windings

Procedures for maintaining stator and rotor windings.

7.7 Maintenance of slip rings and brush gear

Maintenance of slip rings and brush gear components.

7.8 Maintenance of cooling units

Maintenance procedures for cooling system components.

7.9 Repairs, disassembly and assembly

Guidelines for repairs, disassembly, and assembly.

Chapter 8 - Trouble Shooting

8.1 Trouble shooting

Guide for identifying and resolving operational failures.

8.1.1 Mechanical performance

Troubleshooting guide for mechanical issues.

8.1.2 Lubrication system and bearings

Troubleshooting guide for lubrication and bearing problems.

8.1.3 Thermal performance

Troubleshooting guide for thermal issues.

8.2 Oil leakage of sleeve bearings

Specific troubleshooting for oil leakage in sleeve bearings.

8.3 Electrical performance, excitation, control and protection

Troubleshooting electrical performance and protection systems.

8.4 Slip rings and brushes

Troubleshooting issues related to slip rings and brushes.

8.5 Thermal performance and cooling system

Troubleshooting thermal performance and cooling system issues.

Chapter 9 After Sales Support and Spare Parts

9.1 After Sales

Overview of ABB's after-sales support services.

9.2 Spare parts for rotating electrical machines

Information on selecting and ordering spare parts.

9.2.1 General spare part considerations

General advice on spare parts and stock management.

9.2.2 Periodical part replacements

Information on parts that require periodic replacement.

9.2.4 Selection of the most suitable spare part package

Guidance on choosing appropriate spare part packages.

9.2.5 Typical recommended spare parts in different sets

Examples of recommended spare parts for various packages.

Chapter 10 Recycling

10.1 Introduction

ABB's commitment to environmental policy and recycling.

10.2 Average material content

Breakdown of material composition in the machines.

10.3 Recycling of packaging material

Instructions for environmentally sound disposal of packaging.

10.4 Dismantling of the machine

Procedure for dismantling the machine.

10.5 Separation of different materials

Guidelines for separating materials for recycling.

10.5.4 Hazardous waste

Handling of hazardous waste, such as lubricating oil.

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