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Provides an introduction to the operation manual and its purpose.
Explains the working principle and components of the turbocharger.
Defines the intended use of the turbocharger and limitations.
Outlines necessary organizational measures for safe operation.
Emphasizes the importance of using genuine parts for safety and performance.
Specifies that only trained and authorized personnel should operate the turbocharger.
Provides information on how to contact ABB for service and spare parts.
Notes that the manual is valid for various turbocharger models.
Provides guidelines for storing new turbochargers.
Lists common abbreviations used in the manual.
Explains the information presented on the turbocharger's rating plate.
General introduction to safety aspects and residual risks associated with turbochargers.
Explains safety symbols and terms used throughout the manual.
Details the warning plates affixed to the turbocharger for safety.
Covers general work safety, welding, commissioning, operation, cleaning, and disassembly.
Details hazards related to mechanical issues, noise, heat, materials, and electrical components.
Provides safety guidelines for handling loads and suspended items.
Details on lubricating oil classifications, oil pressure, temperature, and filter.
Procedure for draining rainwater or condensation from the gas outlet casing.
Information on cooling water temperatures and maximum gauge overpressure.
Overview of inspection work, including symbols, intervals, and points.
Steps for putting the turbocharger back into operation after a period of inactivity.
Covers visual checks, monitoring, and measurement for turbocharger maintenance.
Details on speed measurement, vibration monitoring, surging, and rotating parts contact.
Covers safety instructions and procedures for cleaning air filters, turbine, and compressor.
Safety precautions when handling detergents, solvents, and acids.
Summary of cleaning tasks, intervals, and agents for various components.
Step-by-step guide for cleaning the turbocharger's air filter.
Procedure for cleaning cooling water spaces and sealing air ducts.
Methods for cleaning the turbine, including wet and dry cleaning procedures.
Covers inspection and function checks of wearing parts for turbocharger maintenance.
Summary of maintenance tasks, symbols, intervals, and components.
Guidance on when to replace turbocharger bearings based on wear and clearances.
Recommendations for replacing the compressor wheel based on damage or manufacturer guidelines.
Guidelines for replacing the turbine shaft due to damage or manufacturer specifications.
Lists common turbocharger problems, their causes, and recommended remedies.
Provides guidance on further work, casing marking, and assembly devices.
Lists the weights of complete turbochargers and their assemblies.
Step-by-step instructions for removing and installing the turbocharger from the engine.
Detailed procedures for disassembling and assembling the turbocharger components.
Guidance on disassembling and assembling the turbocharger's cartridge group.
Instructions for measuring axial and radial clearances of bearings.
Procedure for replacing the turbocharger's cover ring.
Steps for replacing the turbocharger's nozzle ring.
Instructions for installing the turbocharger's cartridge group.
Detailed steps for removing the compressor wheels.
Procedure for removing the compressor end bearing.
Steps for removing the turbine end bearing.
Guidelines for inspecting and assessing the condition of turbocharger bearings.
Instructions for replacing damaged turbine blades and damping wires.
Procedure for replacing the set of compressor wheels.
Detailed steps for installing the turbine end bearing.
Instructions for installing the compressor end bearing.
Steps for assembling the set of compressor wheels onto the shaft.
Information on handling and storing reserve parts for the turbocharger.
Table of specified tightening torques for various turbocharger components.
Procedures for shutting down the turbocharger, including blanking or locking devices.
Guidelines for mothballing turbochargers for short and long-term storage.
Information on how to order spare parts and general notes.
Lists part numbers and designations for turbocharger components.
Provides an introduction to the operation manual and its purpose.
Explains the working principle and components of the turbocharger.
Defines the intended use of the turbocharger and limitations.
Outlines necessary organizational measures for safe operation.
Emphasizes the importance of using genuine parts for safety and performance.
Specifies that only trained and authorized personnel should operate the turbocharger.
Provides information on how to contact ABB for service and spare parts.
Notes that the manual is valid for various turbocharger models.
Provides guidelines for storing new turbochargers.
Lists common abbreviations used in the manual.
Explains the information presented on the turbocharger's rating plate.
General introduction to safety aspects and residual risks associated with turbochargers.
Explains safety symbols and terms used throughout the manual.
Details the warning plates affixed to the turbocharger for safety.
Covers general work safety, welding, commissioning, operation, cleaning, and disassembly.
Details hazards related to mechanical issues, noise, heat, materials, and electrical components.
Provides safety guidelines for handling loads and suspended items.
Details on lubricating oil classifications, oil pressure, temperature, and filter.
Procedure for draining rainwater or condensation from the gas outlet casing.
Information on cooling water temperatures and maximum gauge overpressure.
Overview of inspection work, including symbols, intervals, and points.
Steps for putting the turbocharger back into operation after a period of inactivity.
Covers visual checks, monitoring, and measurement for turbocharger maintenance.
Details on speed measurement, vibration monitoring, surging, and rotating parts contact.
Covers safety instructions and procedures for cleaning air filters, turbine, and compressor.
Safety precautions when handling detergents, solvents, and acids.
Summary of cleaning tasks, intervals, and agents for various components.
Step-by-step guide for cleaning the turbocharger's air filter.
Procedure for cleaning cooling water spaces and sealing air ducts.
Methods for cleaning the turbine, including wet and dry cleaning procedures.
Covers inspection and function checks of wearing parts for turbocharger maintenance.
Summary of maintenance tasks, symbols, intervals, and components.
Guidance on when to replace turbocharger bearings based on wear and clearances.
Recommendations for replacing the compressor wheel based on damage or manufacturer guidelines.
Guidelines for replacing the turbine shaft due to damage or manufacturer specifications.
Lists common turbocharger problems, their causes, and recommended remedies.
Provides guidance on further work, casing marking, and assembly devices.
Lists the weights of complete turbochargers and their assemblies.
Step-by-step instructions for removing and installing the turbocharger from the engine.
Detailed procedures for disassembling and assembling the turbocharger components.
Guidance on disassembling and assembling the turbocharger's cartridge group.
Instructions for measuring axial and radial clearances of bearings.
Procedure for replacing the turbocharger's cover ring.
Steps for replacing the turbocharger's nozzle ring.
Instructions for installing the turbocharger's cartridge group.
Detailed steps for removing the compressor wheels.
Procedure for removing the compressor end bearing.
Steps for removing the turbine end bearing.
Guidelines for inspecting and assessing the condition of turbocharger bearings.
Instructions for replacing damaged turbine blades and damping wires.
Procedure for replacing the set of compressor wheels.
Detailed steps for installing the turbine end bearing.
Instructions for installing the compressor end bearing.
Steps for assembling the set of compressor wheels onto the shaft.
Information on handling and storing reserve parts for the turbocharger.
Table of specified tightening torques for various turbocharger components.
Procedures for shutting down the turbocharger, including blanking or locking devices.
Guidelines for mothballing turbochargers for short and long-term storage.
Information on how to order spare parts and general notes.
Lists part numbers and designations for turbocharger components.
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