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ABB R-MAG User Manual
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Instruction Manual
15.5 kV 1250/2000/3000/3700
A
27 kV 1250/2000
A
R-MA
G Medium V
olta
ge Outdoor Dead
T
ank V
acuum Magnetic Cir
cuit Br
eak
er
1V
AL255101-MB Rev D (replaces IB 38-929M-15A)
2
Table of Contents
Table of Contents
2
Description
3
Description
3
Appendix A: Installation/Maintenance Instructions ED2.0 Magnetic Actuator Control Board
3
Figure 1. Hazardous Voltage Nameplate
3
Safety Notices
3
Introduction
4
Receiving, Handling and Storage
4
Figure 2. Lifting Detail
5
General Description
5
Operation
6
Standard Production Tests
6
Operational Check Prior to Installation
7
Installation
8
Inspection, Maintenance and Adjustment
9
Figure 3. Interrupter Assembly, 15.5 Kv, 1200 a
12
Figure 4. Interrupter Assembly 15.5 Kv, 2000 a
13
Figure 5. Interrupter Assembly, 15.5 Kv, 3000/3700 a
14
Figure 6. Interrupter Assembly 27 Kv, 1250 a
15
Figure 7. Interrupter Assembly 27 Kv, 2000 a
16
Figure 8. Contact Travel and Over-Travel Adjustment
17
Figure 9. Trip Handle 15.5 and 27 Kv
17
Figure 10. Contact Erosion Graphs, 15.5 and 27 Kv
18
Figure 11. High Voltage Cabinet Layout 15.5 and 27 Kv
19
Figure 12. Typical Schematic Diagram
20
Figure 13. Standard ED2.0 Circuit Board
21
Figure 14. Typical Outline 15.5 Kv, 1200 a
22
Figure 15. Typical Outline 15.5 Kv, 2000/3000/3700 a and 27 Kv, 1200/2000 a
23
R-MAG 15.5 Kv Electrical Specifications
24
R-MAG 27 Kv Electrical Specifications
25
Figure 16. Breaker Nameplate
27
Appendix A
29
Description
30
Overview
30
Ed2.0 Boards Available/Magnetic Coil Energizing Capacitor
31
Binary Inputs
31
Remote Close (KM1005 Pins 1 & 2)
31
Remote Open (KM1005 Pins 3 & 4)
31
Auxiliary Open / Safe Open (KM1005 Pins 5 & 6)
31
Protection Trip / Second Trip (KM1005 Pins 7 & 8)
32
Circuit Breaker Locked Open (KM1005 Pins 11 & 12)
32
Under Voltage Trip (KM1005 Pins 13 and 14)
32
Binary Outputs
33
Circuit Breaker Opened (KM1004 Pins 1 & 2)
33
Circuit Breaker Closed (KM1004 Pins 3 & 4)
33
Circuit Breaker Auxiliary Open (KM1004 Pins 5 & 6)
33
Circuit Breaker Auxiliary Closed (KM1004 Pins 7 & 8)
33
Unit Ready (KM1004 Pins 9 & 10)
33
Unit Not Ready (KM1004 Pins 11 & 12)
33
Circuit Breaker Remote Open (KM1004 Pins 13 & 14)
33
Features
35
Temperature Protection
35
Actuator Close and Trip Coil Continuity Monitor
35
Wrong Position Auto Trip
35
Energy Failure Auto Trip
35
Reduced Power Consumption
35
RS-232 Port / JTAG Communication Port
35
Power Considerations
36
Discharging Storage Unit Capacitors
36
Capacitor Life
37
Breaker Ready / Not Ready Binary Output Contacts and Ready Light Status
37
Standard Ed2.0 Circuit Board and Connecting Diagram
38
Default Jumper and Dip Switch Settings
39
Troubleshooting Flowcharts
40
Instructions for Troubleshooting an Ed2.0 Control Board
43
Instructions for Changing out an Ed2.0 Board
48
Notes
50
4
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ABB R-MAG Specifications
General
Breaking Capacity
6kA
Mounting
DIN Rail
Rated Voltage
240V
Poles
1P
Rated Residual Operating Current
30mA
Standards
IEC/EN 61009
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