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ABB UniGear ZS1 User Manual

ABB UniGear ZS1
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6. Assembly of the switchgear at site
Rated volage
Panel width
[mm]
Max. number of parallel
cables in phase
Max. cross section
of cables [mm
2
]
Range of cable
holder
Range of reducer
ring [mm]
≤ 17.5 kV
650 3
(1)
630
Cable ties
35 - 54 mm in
case of cable
clamps
27 - 62
800
6
(2)
1 000
24 kV
800 3
(1)
1 000 6
(2)
Connection of cables in typical panels
Rated volage
Panel width
[mm]
Max. number of parallel
cables in phase
Max. cross section
of cables [mm
2
]
Range of cable
holder [mm]
Range of reducer
ring [mm]
≤ 17.5 kV
800 1 240 35 - 54 27 - 62
24 kV 1 000 1 240 35 - 54 27 - 62
Cable connection in the panel with switch-disconnector
(1) In cases where there are removable voltage transformers on the truck, or surge arresters are used, the number of parallel cables is
reduced to a max. of 2 per phase
(2) In cases where there are removable voltage transformers on the truck, or surge arresters are used, the number of parallel cables is
reduced to a max. of 4 per phase
Important note:
Connection with single-core plastic insulated
cables is presumed in typical panels. In the case
of any atypical cable connections or of special
cables (e.g. three-core cables, cables with paper
or special insulation etc.), an agreement must be
reached between the customer and ABB.
Mounting procedure for power cables:
Power cables must be inserted, cut to length
and stripped
Reducer rings must be adapted to the cable
diameter and fitted onto the cable
Cable termination kits must be prepared and
mounted on cable cores according to
manufacturer’s instructions
Cable eyes must be connected to the
prepared connection bars with strain relief
Earthing of cables must be connected
Individual parts of the floor covering must be
mounted
Reducer rings must be moved down so that
nuts in the rings fit into the corresponding
recesses in the floor coverings. In this way,
the cable passages are sealed.
Cables must be fastened by one of the
pre-prepared holder systems:
1. Cable ties
- the maximum tightening force 500N
- loose ends of the stripes can be tucked
into empty perforations in the
mounting rail
- cutting of the loose ends not
recommended
2. Cable clamps
- the maximum tightening torque
applicable to the clamp screws is
9+2 Nm
Opening at the floor level should be sealed in
order to ensure that external IP4X will be
achieved
The power cable entry type depends on
power cable type (1 core, 3 core) specified at
the design phase
The standard system of holders and
openings is in any case modular enabling
flexible positioning of the openings
The holder systems can be fully removed and
replaced by other supporting and sealing
structure (if needed due to the limited room
for cable termination)
Alternatively, the system of non drilled
stainless steel plates can be delivered and it‘s
up to installation company to properly drill
and gland the cable entry point – customer
request only

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ABB UniGear ZS1 Specifications

General IconGeneral
Rated Voltageup to 24 kV
Rated Currentup to 4000 A
Frequency50/60 Hz
Rated Short-Circuit Breaking Currentup to 50 kA
Rated Peak Withstand Currentup to 125 kA
InsulationAir-insulated
Type of SwitchgearMetal-clad
Rated Short-time Withstand Currentup to 50 kA for 3s
Internal Arc ClassificationIAC AFLR
Protection DegreeIP4X
Busbar SystemSingle and double busbar
Type Tested AssemblyIEC 62271-200
DimensionsVaries depending on configuration
WeightVaries depending on configuration

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