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ABB UniGear ZS2 User Manual

ABB UniGear ZS2
62 pages
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UniGear ZS2
Installation, operation and
maintainance instruction manual
MEDIUM VOLTAGE PRODUCTS
UniGear ZS2
Installation, operation and
maintainance instruction manual
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ABB UniGear ZS2 Specifications

General IconGeneral
Rated VoltageUp to 24 kV
Rated CurrentUp to 4000 A
Short-Circuit RatingUp to 50 kA
Rated Short-Circuit Breaking CurrentUp to 50 kA
Rated Peak Withstand CurrentUp to 125 kA
Rated Short-time Withstand CurrentUp to 50 kA
Insulation MediumAir
Internal Arc ClassificationIAC AFLR up to 50 kA, 1 s
InsulationAir insulation
Short-circuit withstand currentUp to 50 kA
Busbar materialCopper
Standards complianceIEC 62271-200
Switchgear TypeMetal-enclosed switchgear

Summary

Safety First: Installation, Operation, and Maintenance

General Safety Precautions and Warnings

Emphasizes safety with recommendations for installation, operation, and maintenance, including hazard notes.

Summary of UniGear ZS2 Switchgear

General Information and Product Overview

Describes the UniGear ZS2 as a three-phase, metal-enclosed, air-insulated switchgear suitable for indoor applications.

Standards and Specifications Compliance

Details compliance with IEC publications 62271-200 and 62271-1, and IP protection degrees.

Operating Conditions for Switchgear

Outlines normal and special operating conditions, including ambient temperature and altitude limits.

Technical Data and Specifications

Electrical Data Parameters

Provides main electrical parameters for switchgear and circuit breakers, including rated voltage, current, and withstand.

Internal Arc Fault Resistance Data

Specifies fault withstand capacity for gas duct and absorber assembly configurations.

Switchgear Dimensions and Weights

Lists dimensions (Height, Width, Depth) and weights for 36kV UniGear ZS2 units.

Switchgear Design and Equipment Details

Basic Structure and Variants of UniGear ZS2

Explains the division of the switchgear into compartments like circuit breaker, busbar, and cable compartments.

Compartments within UniGear ZS2

Details the enclosure, internal partitioning, ventilation, and specific compartments like busbar and low voltage.

Interlocks and Protection Against Erroneous Operations

Describes standard safety interlocks to prevent hazardous situations and erroneous operations.

Control Wiring Plug Connector Coding

Explains the coding system for control wiring plug and socket to prevent incorrect connections.

Floor-Rolling Circuit Breaker Handling

Provides instructions for handling and racking-in/out floor-rolling circuit breakers.

ICOG Incoming and Outgoing Switchgear

Details the Incoming and Outgoing type Switchgear (ICOG).

Ith Limiters for Enhanced Safety

Describes Ith limiters as an additional safety feature to generate fault signals upon opening of pressure relief flaps.

Dispatch and Storage Guidelines

Delivery and Handling Procedures

Covers condition on delivery, packing, transport, unpacking, and consignee responsibilities.

Site Requirements and Foundation Installation

Details site preparation, floor layout, and methods for installing switchgear on foundations.

Assembly of Switchgear Panels

Busbar Installation Procedures

Provides instructions and precautions for installing busbars, including cleaning and tightening.

Cable Connection Guidelines

Details the standard method for terminating power and control cables, including connection points and earthing.

End Cover Assembly

Describes the assembly of end covers on the switchgear at extreme lateral ends of the switchboard.

Laying Inter-Switchgear Wires

Explains how to lay inter-panel wires inside the low voltage compartment and loop between switchgears.

UniGear ZS2 Digital Solution

Benefits of UniGear ZS2 Digital

Highlights benefits like increased reliability, safety, easy changes, reduced footprint, and faster delivery.

Digital Switchgear Features and Specifications

Details features such as flexibility, process efficiency, cost reduction, and specifications like voltage and current ratings.

Operation of UniGear ZS2 Switchgear

Commissioning and Preparatory Work

Covers pre-operation checks, commissioning, and preparatory tasks for safe and effective operation.

Switching Operations and Apparatus Handling

Details safe switching procedures, handling of withdrawable apparatus, circuit breakers, and earthing switches.

Service Truck Operations for Earthing

Explains the use of service trucks for earthing circuits, including types and operational procedures.

Maintenance of UniGear ZS2 Switchgear

Maintenance Strategy and Planning

Discusses maintenance strategies, preventive measures, and intervals for inspection, servicing, and repairs.

Inspection and Servicing Procedures

Details inspection of components, cleaning, and servicing of busbar, cable, and circuit breaker compartments.

Repair and Testing Procedures

Covers repair of surface damage, testing of withdrawable parts, auxiliary switches, and interlock conditions.

Product Quality and Environmental Protection

Quality Management and Certifications

States that switchgears are produced according to ISO 9001 and ISO 14001 standards.

End-of-Life Product Disposal Methods

Lists recommended methods for disposing of various raw materials at the end of the product's life.

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