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ABB ZS1 User Manual

ABB ZS1
67 pages
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ABB Power Distribution 1
ZS1
Air-insulated medium voltage switchgear, 12 kV/17.5 kV
Instruction manual BA 372/04 E
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ABB ZS1 Specifications

General IconGeneral
Rated voltageUp to 24 kV
Rated currentUp to 4000 A
Frequency50/60 Hz
InstallationIndoor
StandardsIEC 62271-200

Summary

Summary

General

Overview of ZS1 panels, their design, and features.

Standards and specifications

ZS1 compliance with VDE and IEC standards.

Operating conditions

Conditions for normal and special operation of ZS1 switchgear.

Normal operating conditions

Defines ambient temperature, humidity, and site altitude limits.

Special operating conditions

Discusses deviations from normal conditions and required adjustments.

Technical data

Electrical data

Specifies rated voltage, current, frequency, and withstand voltages.

Resistance to internal arc faults

Details the switchgear's performance against internal arcing faults.

Dimensions and weights

Provides physical dimensions and weight specifications for ZS1 panels.

Panel design and equipment

Basic structure and variants

Describes the fundamental ZS1 panel configuration and available types.

Enclosure and partitioning

Details the construction materials and internal separation of panels.

Ventilation of the panels

Explains the ventilation system within the ZS1 panels.

Compartments in the panels

Details the internal compartments of ZS1 panels.

Busbar compartment

Describes the busbar compartment and its components.

Circuit-breaker compartment

Explains the circuit-breaker compartment and its features.

Withdrawable parts

Covers withdrawable circuit-breaker and metering parts.

Cable compartment

Details the cable compartment and its equipment.

Control cabinet

Describes the control cabinet for secondary equipment.

Interlocks/protection against maloperation

Explains safety interlocks and protection against maloperation.

Panel internal interlocking

Explains internal safety interlocks within a single panel.

Interlocks between panels

Details safety interlocks connecting adjacent panels.

Locking devices

Describes physical locking mechanisms for security.

VD4 circuit-breaker run on-block

Explains the protective mechanism preventing switching errors.

Despatch and storage

Condition on delivery

Details the state of ZS1 panels upon delivery.

Packaging

Explains the different types of packaging used for ZS1 panels.

Transport

Provides guidance on transporting ZS1 panels.

Delivery

Outlines consignee responsibilities upon delivery of switchgear.

Intermediate storage

Specifies conditions for storing ZS1 panels before installation.

Erection of the switchgear on site

Site requirements

Lists necessary conditions and preparations for the switchroom.

Foundations

Discusses foundation requirements for switchgear erection.

Foundation frame on concrete floor

Details installation of foundation frames on concrete floors.

Raised false floor

Explains the requirements and installation of raised false floors.

Erection of the panels

Provides instructions for erecting ZS1 panels.

Installation of the busbars

Guides the installation process for busbars.

Installation of the top mounted boxes

Covers the installation of top mounted boxes on panels.

Voltage transformer for busbar metering

Describes mounting voltage transformers for busbar metering.

Earthing switch for busbar earthing

Details the installation of earthing switches for busbar protection.

Pressure relief ducts

Explains the installation of pressure relief ducts.

Connection of the cables

Covers the connection procedures for power cables.

Power cables

Covers the connection procedures for power cables.

Control cables

Provides instructions for connecting control cables.

Earthing of the switchgear

Details the process for earthing the entire switchgear assembly.

Laying the ring circuits

Describes how to lay ring circuits within the switchgear.

Final erection work

Covers the final steps and checks after switchgear installation.

Operation of the ZS1 switchgear

Start-up

Procedures for bringing the ZS1 switchgear into operation.

Preparatory work

Lists essential checks and tasks before initial start-up.

Start-up

Outlines the step-by-step process for energizing and operating the switchgear.

Switching operations

Details how to perform switching operations with the switchgear.

Withdrawable circuit-breaker part

Explains manual and motor-driven insertion/withdrawal of circuit-breakers.

Withdrawable metering parts

Describes handling of withdrawable metering parts.

Circuit-breaker

Covers circuit-breaker operation, charging, and sequences.

Charging the stored-energy spring system

Details the process of charging the circuit-breaker's spring system.

Operating sequences

Illustrates operational sequences for circuit-breakers with manual charging.

Tee-off earthing switch

Explains manual and motor-operated functions of tee-off earthing switches.

Busbar earthing switch

Describes the operation of busbar earthing switches.

Switch-disconnector

Details operations for switch-disconnectors and integrated earthing switches.

Insulating protection plate

Discusses the use and maintenance of insulating protection plates.

Electrical/mechanical annunciation/monitoring

Covers monitoring of switchgear status and operation indicators.

Earthing and short-circuiting with the earthing cable sets

Procedures for earthing and short-circuiting using cable sets.

Earthing in the cable compartment

Procedures for earthing conductors within the cable compartment.

Earthing at the contact pins

Details earthing methods for contact pins at different current ratings.

Test procedures

Details test procedures for switchgear components.

Testing the off-circuit conditon

Explains how to test the switchgear's off-circuit status.

Testing for in-phase condition

Describes how to check the in-phase condition of feeders.

Current and voltage testings

Details procedures for performing current and voltage tests.

Maintenance

General

Introduces the purpose and scope of switchgear maintenance.

Inspection

Outlines procedures for visually checking the switchgear's condition.

Servicing

Details cleaning and servicing procedures for switchgear components.

Repair

Covers general repair practices for switchgear components.

Switchgear in general

Covers general repair practices for switchgear surfaces.

Replacement of complex functional groups

Explains how to replace major assemblies like withdrawable units.

Testing withdrawable parts with a VD4 type circuit-breaker

Procedures for testing withdrawable parts of VD4 circuit-breakers.

Motor-driven withdrawable parts

Testing procedures for motor-driven withdrawable parts.

Checking the correctness of dimensional settings

Verifies dimensional settings of withdrawable parts.

Checking auxiliary switch settings on withdrawable parts

Checks auxiliary switch settings for proper function.

Checking the direction of rotation of the travel motors on motor-driven withdrawable parts

Verifies correct rotation of travel motors on withdrawable parts.

Testing of interlock conditions

Tests the functioning of various interlocking mechanisms.

Tests on the panel

General tests performed on the switchgear panels.

Auxiliary switch settings on the earthing switch

Checks auxiliary switch settings for earthing switches.

Spare parts, auxiliary materials, lubricants

Information on spare parts, auxiliary materials, and lubricants.

Spare parts

Information on ordering and identifying spare parts.

Auxiliary materials, lubricants

Lists recommended auxiliary materials and lubricants.

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