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ABB X Series G5 User Manual

ABB X Series G5
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ABB MEASUREMENT & ANALYTICS | STARTUP GUIDE
XSeries
G5
Flow Computers and
Remote Controllers
XFC
G5
and XRC
G5
Scalable
measurement
control for
production
Measurement
made ea
sy
Introduction
This startup guide provides basic installation and configuration procedures
for the XFC
G5
and XRC
G5
. It is designed for typical installations only,
performed by personnel knowledgeable of:
Flow computers and remote controllers
Local and national codes as they apply to hazardous areas
Communication and electrical wiring
Use this guide in conjunction with other drawings and documentation that
may accompany the product purchase order. Many sites have unique
installation requirements. In these cases, it is important to reference site-
specific documentation.

Table of Contents

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ABB X Series G5 Specifications

General IconGeneral
BrandABB
ModelX Series G5
CategoryRemote Control
LanguageEnglish

Summary

Introduction to ABB XSeries G5

Cyber Security for ABB Devices

Safety and Hazard Information

Safety Symbol Conventions

Explains symbols like DANGER, WARNING, NOTICE for hazards and their meanings.

Potential Safety Hazards

Details hazards like voltage, pressurized gas, and PPE requirements for safe operation.

Compliance Information

Pre-Installation Considerations

Installation Assumptions

Lists assumed requirements for standard configuration like mounting kits and RTDs.

Application Credits

Explains standard, general, and explicit application credits available for the devices.

Site Planning and Requirements

Enclosures

Describes aluminum enclosure features and ratings (NEMA/TYPE 3R or IP54) for environmental protection.

Battery and Charger Requirements

Specifies 12 Vdc sealed lead acid battery and 12 Vdc solar panel requirements.

External Power Supply Requirements

Lists voltage and current requirements for external power supply charging.

Location Specification and Design

Guides on selecting installation location for proper access and cable connections.

Wiring Requirements

Details wire gauge requirements and area classification for electrical wiring.

Basic Hardware Installation

Required Tools and Materials

Lists tools and materials needed for pipe, wall, and direct mounting installations.

Unpack and Inspect

Instructions for unpacking, inspecting for damage, and comparing with packing list.

Pipe Mount Installation

Step-by-step guide for mounting the unit onto a pipe.

Wall-Mount Installation

Detailed procedure for mounting the unit onto a wall.

Direct-Mount Installation

Instructions for mounting the unit directly onto the meter run orifice.

Ground Equipment

Specifies grounding conductor requirements according to national and local codes.

Leak-Test Manifold and Tubing Connections

Procedure for leak-testing manifold and tap valve connections.

Install and Connect RTD

Guide for installing the RTD probe onto the meter run.

Wire RTD to XFC

Instructions for wiring RTD sensor cable to the XFC electronic board.

Install Antenna for Wireless Functionality

Steps for installing the antenna for Bluetooth and Wi-Fi.

Install Battery and Charger

Install the Battery

Steps to install the battery inside the flow computer enclosure.

Install the Solar Panel

Instructions for mounting the solar panel outdoors on a pipe.

Wire Communication Ports

XFC Communication Port Pinouts

Details pinouts for XFC serial communication ports (RS-232 and RS-485).

XRC Communication Port Pinouts

Details pinouts for XRC serial communication ports (RS-232 and RS-485).

Wire I/Os

Analog Input Pinouts

Details pinouts for XFC and XRC analog inputs.

Digital Input and Output Pinouts

Explains pinouts for XFC and XRC digital inputs and outputs.

Powering the Device

Super Capacitor Charging at Boot Time

Explains the super capacitor's role and initial charging time.

Power-On Sequence

Describes the sequence of display messages during startup.

Power with Battery and Charger

Requirements for battery mode using SLA battery and charger.

Connect the Battery

Steps for connecting the 12 volt SLA battery.

Connect the Charger

Instructions to connect the charger to the battery port.

Connect Solar Panel Charger

Procedure to connect the solar panel charger to the CHRG terminal.

Power with External Supply

How to power the device using an external power supply.

Real-Time Clock Backup

Configuration for real-time clock backup using a lithium battery.

Local Communication with Device

Set Up PCCU for Connection

Guides on configuring PCCU32 software for serial or USB port connection.

Establish Connection with XFC or XRC

Steps to connect PCCU32 to the device in entry mode.

Change to Expert View

How to switch PCCU32 view to Expert mode for advanced configuration.

Configure Basic Parameters

Station Parameters

Steps to configure station identification, location, and date/time.

Change Date and Time Format

How to set preferred date and time formats on the LCD.

Initial Measurement Application Setup

Configure Communications

Configure COMM1

Sets up COMM1 for remote communications with a host using Totalflow Remote Protocol.

Configure COMM2

Configures COMM2 as a spare port for generic serial communication.

Configure Network Communication

Enables Network ID for Ethernet, Wi-Fi, and Bluetooth connections.

Enable and Configure Ethernet

Configures the Ethernet interface with static or DHCP IP addressing.

Enable Wi-Fi

Enables Wi-Fi Access Point functionality and changes default passcode.

Enable Bluetooth

Enables onboard Bluetooth functionality for wireless local access.

Configure Basic Security

Commission the Device

Validate Device Measurement

Procedures for verifying measurement accuracy via pressure checks.

Place Device in Service

General guidelines for placing the XFC into operational service.

Optional Volume Reset

Procedure to set an official starting point for valid live data.

Troubleshooting

LCD Alarm and Status Codes

Explains alarm conditions and status codes displayed on the LCD.

Failure to Start

Procedure to follow if the device fails to start or locks up.

Screen Locked Up

Steps to correct the problem when the screen becomes unresponsive.

Remote Communication Failure

Troubleshooting steps to eliminate possible remote communication issues.

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