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AEG Protect 5.31 Series User Manual

AEG Protect 5.31 Series
56 pages
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Operating Instructions
8000020680 BAL, en
Uninterruptible
Power Supply UPS
Protect 5.31/xxx-480-220-120
10 kVA - 120 kVA
AEG Power Supply Systems GmbH
Department: PSS TED
Name: Schenuit/Bögge
Revision: 02
Date: 09.05.2008

Table of Contents

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AEG Protect 5.31 Series Specifications

General IconGeneral
Operating Temperature0 - 40°C
Humidity0 - 95% non-condensing
Input Voltage230 V
Output Voltage230 V
Battery TypeSealed lead-acid (SLA)
Communication InterfaceUSB
Safety ApprovalsIEC/EN 62040-1, IEC/EN 62040-2
Input Voltage Range160-276 VAC
Storage Temperature-15 - 50°C

Summary

Notes on Operating Instructions

Duty to provide information

Information duty for personnel working with the UPS.

Warranty

Covers terms and conditions for claims and warranty rescission.

Safety Regulations

Important Instructions and Explanations

Highlights CAUTION, ATTENTION, NOTE and indented text for safety.

Accident Prevention Regulations

Mandates compliance with country-specific regulations and IEC 364.

Danger during Maintenance and Repair Work

Warns of fatal voltages and damage from improper work or parts.

Qualified Personnel

Defines personnel requirements and authorization for UPS work.

Safety Awareness

Emphasizes personnel responsibility and observation of safety procedures.

Application

Defines intended use and conditions for the UPS operation.

Liability

States no liability for unintended applications or owner responsibilities.

General Information

Technology

Details the electronic components, suitability for universal applications, and reliability.

Operating Elements of the UPS

Describes the arrangement of operating elements, components, and individual PCBs with open door.

Transport, Storage and Installation

Packing

Explains how UPS units are packed for transport and notes on protective film removal.

Crane Transport

Provides instructions and cautions for transporting the UPS unit by crane.

Site Requirements

Specifies suitable floor surfaces and environmental requirements for UPS installation.

Function

Operating Modes

Lists and describes the four possible operating modes of the UPS.

Function of the Circuit Breakers

Explains the function of load interrupter switch Q1, manual bypass Q29, and inverter contactor K7.

Static Bypass Switch (SBS)

Details the function of the SBS control unit and its role in load switching.

Charging the Battery

Describes battery charging process, including constant and trickle charging.

Battery Tests

Details how to initiate and display results of implemented battery tests via DOU.

Connection

Inputs and Outputs

Identifies terminal strips X1, X4 for supply, X2 for battery, and X3 for loads.

Connection of the Mains, Load and Battery Cables

Illustrates connection panels and emphasizes correct polarity for mains, load, and battery cables.

Connection Cross Sections and Fuse Protection

Provides a table of wire cross sections and fuse ratings for various connections.

Start-Up

Preparing Start-up of the UPS (Individual Unit)

Lists steps for preparing the UPS for start-up, including switch positions and measurements.

Starting up the UPS (Individual Unit)

Details the step-by-step procedure for starting up the UPS, including LED and display indications.

Operation

Disconnecting the UPS (Individual Unit)

Provides a step-by-step guide to safely disconnect the UPS from the power supply.

Restarting after Disconnection (Individual Unit)

Outlines the procedure to restart the UPS after it has been disconnected from the power supply.

Shutting Down the UPS

Explains how to properly shut down the UPS system, emphasizing capacitor discharge.

UPS Fuses

Lists fuse ratings and protected components for the UPS system.

Graphical Display and Operation Unit

General Information

Introduces the DOU, its components (display, LEDs, keys) and purpose.

Signalling

Explains the meaning of LED indicators (red, yellow, green) and the acoustic signal generator.

Keyboard Operation

Describes operation using ENTER and display keys, including switching converters and acknowledging faults.

Menu Structure

Presents the overall menu tree structure for navigating the UPS system settings.

Main Menu

Describes the main menu as the highest level for accessing submenus and settings.

Operating Display

Explains the operating display showing unit status, measured values, and key assignments.

Status/Measured Values

Details accessing menus for circuit, battery, and load statuses and measured values.

Settings

Covers setting parameters like LCD contrast, language, real time, and acoustic signal generator.

Service

Details accessing the service menu for setting battery parameters and operating statuses.

Help

Explains how to use the Help menu to look up keyboard symbol meanings.

Annex

Battery Handling using the Graphical DOU

Provides instructions for battery handling and charging using the DOU interface.

Battery Data

Details battery parameters that can be set and lists parameters for lead-acid and NiCd batteries.

Battery Tests

Explains how to initiate battery tests, set parameters, and view results via the DOU.

Interfaces

Remote Signalling

Describes remote signalling PCB inputs/outputs and terminal assignments for status monitoring.

Serial Interface

Details the two separate serial interfaces for IT connections and optional protocol selection.

Maintenance and Repairs

Diagnostic Functions

Explains how diagnostic functions increase reliability and reduce troubleshooting time.

Fault Table

Lists common faults, their possible causes, and recommended remedies.

Removing and Installing the Fan

Provides step-by-step instructions for removing and installing UPS fans.

Maintenance

Recommends regular visual checks and functional tests to maintain availability and reliability.

Visual Checks

Outlines what to check during visual inspections for mechanical damage, dust, and foreign bodies.

Checking the Battery

Describes weekly checks and three-monthly/annual measurements for battery health.

Spare Parts and Customer Service

Spare Part Stocks

Recommends stocking spare parts for permanent operational availability.

Annex

PCBs on the control unit pivot plate

Illustrates PCBs on the control unit pivot plate and lists optional/standard components.

PCBs in the control unit pivot plate

Shows PCBs on the control unit pivot plate and provides a legend for their designation.

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