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AEM Dryflow User Manual

AEM Dryflow
13 pages
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AEM Induction Systems 1 (800) 992-3000 WWW: http://www.aemintakes.com
Equipped with AEM
®
Dryflow™ Filter
No Oil Required!
INSTALLATION INSTRUCTIONS
PART NUMBER: 21-447
1998-2001 CHEVROLET Cavalier L4-2.2L Manual trans. Requires 20-455 C.A.R.B. E.O. # D-670-6
2000-2002 PONTIAC Sunfire L4-2.2L Manual trans. Requires 20-455 C.A.R.B. E.O. # D-670-6
The installation of this AEM
®
intake system on manual transmission model year vehicles will also require
the installation of the AEM
®
clutch reservoir bracket, part # 20-445. The clutch reservoir bracket is
necessary as it is needed to properly support the clutch fluid reservoir.
*
NOTE: Legal in California only for racing vehicles which may never be used upon a highway
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AEM Dryflow Specifications

General IconGeneral
BrandAEM
ModelDryflow
CategoryWater Filtration Systems
LanguageEnglish

Summary

Parts List

Vehicle Preparation and Stock System Removal

Preparing Vehicle Steps

Steps for preparing the vehicle before installation, including safety precautions and initial checks.

Initial Stock System Removal

Removing air box clips and loosening initial hose clamps at air box and throttle body.

Battery and Fuse Block Removal

Steps for removing the vehicle battery and securing the fuse block.

Washer Bottle and Fender Liner Removal

Removing fender liner, washer fluid bottle, and associated components.

Final Component Removal Steps

Removing remaining bolts securing the washer bottle and loosening the fuse block positive lead.

AEM Intake System Installation

Initial Pipe Installation

Installing the lower intake pipe through the fender and securing it with a spacer.

Hose and Mount Installation

Attaching silicone hose, rubber mount, and hump hose to the intake system components.

Upper Pipe and Breather Hose Installation

Placing the upper intake pipe, securing cables, and installing the breather hose.

Vehicle Reassembly and Final Checks

Reassembly Procedures

Reinstalling fender liner, wheel, washer bottle, and final checks before starting the engine.

Emissions, Maintenance, and Notes

CARB Sticker Placement

Ensuring the C.A.R.B. exemption sticker is visible for emissions testing.

Service and Maintenance

Guidelines for cleaning the air filter element and intake tubes.

Bypass Valve Installation Notes

Notes on installing the AEM bypass valve, including suggested cutting locations.

AEM Air Intake System Warranty Policy

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