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AERMEC 2802 User Manual

AERMEC 2802
92 pages
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CHILLERS- Technical manual - installation - maintenance
NS
S- Technical
m
manual - installation - mainte
n
a
n
m
R134a
EN
INSPY. 1007. 4138305_03
Aermec adhere to the EUROVENT Certi-
fication program up to 600 kW.
The products concerned appear in the
EUROVENT Certified product guide.

Table of Contents

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AERMEC 2802 Specifications

General IconGeneral
BrandAERMEC
Model2802
CategoryChiller
LanguageEnglish

Summary

Conformity Declaration

General Warnings and Safety

Conserving the Documentation

Instructions on maintaining and handling technical documentation for proper use.

Safety Precautions and Installation

Essential safety measures and guidelines for unit installation and operation.

Unit Description and Selection

Models Available

Overview of available cooling-only unit configurations and temperature limits.

Available Versions

Details on the variety of NS series chiller sizes and configuration options.

Description and Choice of the Unit

Guide for selecting the appropriate unit based on model codes and specifications.

Component Descriptions

Chiller Circuit Components

Detailed description of the chiller's internal components like compressors and heat exchangers.

Frame and Fans

Information on the unit's structural frame and fan assembly specifications.

Hydraulic Components

Overview of essential hydraulic parts such as pumps and expansion tanks.

Safety and Control Components

Details on safety devices and control elements for unit operation.

Electrical Components

Description of the electrical panel, switches, and control interfaces.

Electronic Regulation

Explanation of the unit's electronic control system and its features.

Accessories

Electric Regulation Accessories

Description of accessories related to electrical regulation and communication.

Electrical Accessories

Details on electrical accessories like phase advancers and noise reduction kits.

General Accessories

Overview of general accessories for protection and vibration isolation.

Technical Data

Technical Data NS 1251 ... 1802

Comprehensive technical specifications for NS chillers, models 1251 through 1802.

Technical Data NS 2002 ... 3402

Detailed technical specifications for NS chillers, models 2002 through 3402.

Technical Data NS 3602 ... 5702

Comprehensive technical data for NS chillers, models 3602 through 5702.

Technical Data NS 6003 ... 7203

Technical specifications for NS chillers, models 6003 through 7203.

Operating Limits

Operating Limits Graph Versions «° and L»

Graphical representation of operating limits for «° and L» versions.

Operating Limits Graph Versions «A and E» for 5402-5702

Operating limits graphs for «A and E» versions, specifically for models 5402-5702.

Design Data

Key design parameters including maximum allowable pressures and temperatures.

Operating Limits Graph Versions «A and E»

Graphical display of operating limits for «A and E» versions.

Correction Factors

Standard Version Correction Factors

Factors for adjusting cooling capacity and input power in standard versions.

Standard Version in Silenced Form Correction Factors

Correction factors for standard units in silenced versions.

High Efficiency Version Correction Factors

Correction factors for high-efficiency versions, excluding specific sizes.

High Efficiency Silenced Version Correction Factors

Correction factors for high-efficiency, silenced versions, excluding specific sizes.

High Efficiency Version Correction Factors for 5402-5702

Correction factors for high-efficiency versions, specifically for sizes 5402 and 5702.

High Efficiency Silenced Version Correction Factors for 5402-5702

Correction factors for high-efficiency, silenced units, excluding specific sizes.

Correction Factors for Different At Values

Factors to adjust performance for water temperature differences other than the rated value.

Fouling Factors

Factors to account for heat exchanger fouling in performance calculations.

Glycol Considerations

How to Read the Glycol Curves

Guide on interpreting graphs to determine glycol percentage and correction factors.

Total Pressure Drops

Minimum Water Content Recommended

Recommended minimum water volumes for various unit sizes to ensure proper operation.

Desuperheater Functionality

Desuperheater Pressure Drops

Information on pressure drops associated with the desuperheater circuit.

Corrective Factors for Water Temperatures

Factors to adjust desuperheater performance for non-nominal water temperatures.

Total Recovery Systems

Total Recovery Pressure Drops

Pressure drop data for units equipped with total heat recovery systems.

Pressure Drops Total Recovery

Pressure drop values for total recovery systems at different water temperatures.

Corrective Factors for Water Temperatures

Factors for adjusting total recovery performance based on water temperature.

Pumps

Selection of Pumps

Guidelines and charts for selecting appropriate pumps based on unit model and flow rate.

Sound Data

Sound Levels at Full Load Standard NS

Sound level data for standard NS units at full load across various octave bands.

Sound Levels at Full Load Standard NS in Silenced Version «L»

Sound levels for silenced NS units («L» version) at full load across octave bands.

Sound Levels at Full Load Standard NS High Efficiency «А»

Sound data for high-efficiency NS units («А» version) at full load.

Sound Levels at Full Load Standard NS High Efficiency in Silenced Version «E»

Sound levels for high-efficiency, silenced NS units («E» version) at full load.

Sound Levels with AK Accessory

Sound data for NS units with the AK accessory for enhanced noise reduction.

Safety and Check Parameter Setting

Safety Components Calibration

Installation Selection and Placement

Unit Positioning

Minimum Technical Spaces (mm)

Required minimum clearances around the unit for installation and maintenance.

Dimensional Tables and Carpentry Specifications

Carpentry by 3780 mm

Dimensional details for units with 3780 mm carpentry, including various models.

Carpentry by 4770 mm

Dimensional information for units featuring 4770 mm carpentry configurations.

Carpentry by 7160 mm

Dimensional data for units with 7160 mm carpentry, covering standard and two-circuit models.

Carpentry by 10120 mm

Dimensional tables for units with 10120 mm carpentry, including various models.

Carpentry by 11100 mm

Dimensional specifications for units with 11100 mm carpentry configurations.

Carpentry by 12520 mm

Dimensional data for units with 12520 mm carpentry.

Carpentry by 13510 mm

Dimensional information for units with 13510 mm carpentry.

Hydraulic Circuit

External Hydraulic Circuit Recommendations

Advice on selecting and installing external components for the hydraulic circuit.

System Load Procedure

Steps for loading and checking the hydraulic system pressure, including glycol considerations.

Emptying the System

Procedure for safely emptying the hydraulic system, including environmental warnings.

Electrical Wirings

Recommended Electric Cable Sections

Guidelines on selecting appropriate electric cable sizes for safe installation.

Connection to Power Supply

Instructions for safely connecting the unit to the electrical power supply.

Electrical Power Connection Details

Specifics on power connection for different unit configurations and network wiring.

Auxiliary Connections

Information on optional auxiliary electrical connections for the user or installer.

Electric Data Versions «°/L»

Electrical data specifications for units with «°/L» versions.

Electric Data Versions «A/E»

Electrical data details for units featuring «A/E» versions.

Control and First Start-Up

Preparation for Commissioning

Pre-start checks and requirements before initial machine commissioning.

First Commissioning of the Machine

Step-by-step guide for the initial startup sequence of the unit.

Season Changeover

Procedures for seasonal adjustments and checks on the unit's operational parameters.

Functioning Characteristics

Cooling Set Point

Definition of the default cooling set point and temperature difference (Δt).

Compressor Start Delay

Explanation of functions that manage compressor start intervals to prevent damage.

Circulation Pump Management

How the electronic board manages the circulation pump and flow rate alarm.

Anti-Freeze Alarm

Details on the anti-freeze alarm system and its protective functions.

Water Flow Rate Alarm

Explanation of the water flow rate alarm and its impact on compressor and pump operation.

Regular Maintenance

Hydraulic Circuit Maintenance Checks

Periodic checks for the hydraulic circuit, including filling, filters, and pressure.

Electric Circuit Maintenance Checks

Routine inspections for the electric circuit, focusing on safety, supply, and connections.

Chiller Circuit Maintenance Checks

Essential checks for the chiller circuit, including compressors, pressure, and switches.

Mechanical Controls Maintenance

Inspection of mechanical components like screws and paneling for proper tightening and condition.

Extraordinary Maintenance

Refrigerant Loading Procedure

Step-by-step guide for loading refrigerant, including safety and environmental precautions.

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