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AERMEC 2502 User Manual

AERMEC 2502
92 pages
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CHILLERS- Technical manual - installation - maintenance
NS
S- Technical
m
manual - installation - mainte
n
a
n
m
R134a
EN
INSPY. 1007. 4138305_03
Aermec adhere to the EUROVENT Certi-
fication program up to 600 kW.
The products concerned appear in the
EUROVENT Certified product guide.

Table of Contents

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AERMEC 2502 Specifications

General IconGeneral
BrandAERMEC
Model2502
CategoryChiller
LanguageEnglish

Summary

Serial Number and Conformity Declaration

Serial Number

Product identifier for tracking and service.

Conformity Declaration

Statement of compliance with relevant regulations and directives.

General Warnings and Product Information

General Warnings

Important safety and operational advice for unit use.

Conserving the Documentation

Guidelines for keeping and handling technical documentation.

Safety Precautions and Installation

Critical safety measures and procedures for unit installation.

Product Identification

Information for identifying the specific unit model and features.

Description and Choice of the Unit

Guidance on selecting the appropriate unit based on system needs.

Models Available

Overview of the different unit models offered.

Available Versions

Details on the various configurations and options for units.

Unit Components and Features

Components Description

Detailed breakdown of the unit's internal and external components.

Chiller Circuit

Explanation of the refrigeration circuit within the chiller.

Frame and Fans

Description of the unit's structural frame and fan assembly.

Hydraulic Components

Details on the parts and components of the hydraulic system.

Safety and Control Components

Components related to unit safety and operational control.

Electrical Components

Description of electrical parts, panels, and devices.

Electronic Regulation

Explanation of the unit's electronic control and regulation system.

Accessories and Technical Data

Accessories

Information on optional accessories for enhancing unit functionality.

Electric Regulation Accessories

Accessories specifically for electrical regulation systems.

Electrical Accessories

General accessories related to the unit's electrical system.

General Accessories

Miscellaneous accessories available for the unit.

Technical Data

Performance specifications and technical data for unit models.

Technical Data NS 1251 ... 1802

Detailed technical specifications for NS 1251 to 1802 models.

Technical Data NS 2002 ... 3402

Detailed technical specifications for NS 2002 to 3402 models.

Technical Data NS 3602 ... 5702

Detailed technical specifications for NS 3602 to 5702 models.

Technical Data NS 6003 ... 7203

Detailed technical specifications for NS 6003 to 7203 models.

Operating Limits and Correction Factors

Operating Limits Graph Versions «° and L»

Graphs illustrating operating limits for °/L versions.

Operating Limits Graph Versions «A and E» for 5402-5702

Operating limits graphs for A/E versions of specific models.

Operating Limits Graph Versions «A and E»

Graphs showing operating limits for A/E versions.

Design Data

Key design parameters and specifications for the unit.

Correction Factors and Glycol Usage

Correction Factors

Factors used to adjust performance based on operating conditions.

Standard Version

Correction factors applicable to standard unit versions.

Standard Version in Silenced Form

Correction factors for standard units in silenced configuration.

High Efficiency Version Except for the Sizes 5402 and 5702

Correction factors for high-efficiency models excluding specific sizes.

High Efficiency Version in Silenced Version Except for the Sizes 5402 and 5702

Correction factors for silenced high-efficiency models excluding specific sizes.

High Efficiency Version Except for the Sizes 5402 and 5702

Correction factors for high-efficiency models excluding specific sizes.

High Efficiency Version in Silenced Version Except for the Sizes 5402 and 5702

Correction factors for silenced high-efficiency models excluding specific sizes.

For Δt Different from the Rated Value

Correction factors for varying temperature differences (Δt).

Fouling Factors

Factors to account for the effects of fouling on performance.

Glycol

Information regarding the use of glycol in the cooling system.

How to Read the Glycol Curves

Guide to interpreting performance curves when using glycol.

Pressure Drops, Desuperheater, and Total Recovery

Total Pressure Drops

Data on pressure drops within the unit's hydraulic circuits.

Minimum Water Content Recommended

Recommended minimum water volume for system operation.

Desuperheater

Details and specifications related to the desuperheater function.

Pressure Drops

Pressure drop information specific to the desuperheater.

Total Recovery

Information regarding the unit's total heat recovery system.

Pressure Drops

Pressure drop data specific to the total recovery system.

Pressure Drops Total Recovery

Detailed pressure drop information for the total recovery function.

Pumps and Sound Data

Pumps

Information and specifications related to the unit's pumps.

Selection of Pumps

Guidance on selecting the appropriate pump for the unit.

Sound Data

Information on noise levels produced by the unit under various conditions.

Sound Levels at Full Load Standard NS

Noise data for standard NS units operating at full load.

Sound Levels at Full Load Standard NS in Silenced Version «L»

Noise data for silenced «L» NS units operating at full load.

Sound Levels at Full Load Standard NS High Efficiency «А»

Noise data for high-efficiency «A» NS units operating at full load.

Sound Levels at Full Load Standard NS High Efficiency in Silenced Version «E»

Noise data for silenced high-efficiency «E» NS units at full load.

Sound Levels at Full Load Standard NS E With the Kit Accessory AK, (L/E)

Noise data for NS E units with AK accessory at full load.

Safety Settings, Calibration, and Installation

Safety and Check Parameter Setting

Configuration and verification of safety parameters for unit operation.

Safety Components Calibration

Procedures for calibrating various safety components.

Selection and Place of Installation

Guidelines for choosing the optimal installation site and conditions.

Positioning

Instructions for correctly placing the unit during installation.

Minimum Technical Spaces (mm)

Required clearance around the unit for installation and maintenance.

Dimensional Data and Water Connections

Dimensional Tables Carpentry by 3780 (mm)

Dimensional specifications for carpentry type 3780.

Carpentry by 3780 (mm)

Detailed dimensions for carpentry type 3780.

Water Connections

Diagrams illustrating water connection points for specific models.

Water Connections NS 1801°°(A/E°°00...PA...PK)

Water connection layout for NS 1801 A/E models.

Water Connections NS 2101°°(°/L°°00...PA...PK)

Water connection layout for NS 2101 °/L models.

Water Connections NS 2401°°(°/L°°00...PA...PK)

Water connection layout for NS 2401 °/L models.

Water Connections NS 2202 - 2352 - 2502°°(°/L°°00...PA...PK)

Water connection layout for NS 2202-2502 °/L models.

Carpentry by 5750 8 Fans (mm)

Dimensional specifications for 5750 carpentry with 8 fans.

Carpentry by 5750 8 Fans (mm)

Detailed dimensions for 5750 carpentry with 8 fans.

Carpentry by 5750 10 Fans (mm)

Dimensional specifications for 5750 carpentry with 10 fans.

Carpentry by 5750 10 Fans (mm)

Detailed dimensions for 5750 carpentry with 10 fans.

Position Water Connections NS4502-4802°°(A/E°°00...PA...PK)

Water connection diagrams for NS 4502-4802 A/E models.

Position Water Connections NS 3602°°(A/E°°00...PA...PK)

Water connection diagrams for NS 3602 A/E models.

Carpentry by 7160 (mm) standard electrical box

Dimensional specifications for 7160 carpentry (standard electrical box).

Carpentry by 7160 (mm) standard electrical box

Detailed dimensions for 7160 carpentry (standard electrical box).

Water Connections

Diagrams illustrating water connection points for various models.

Water Connections NS 3202°°(A/E°°00...PA...PK)

Water connection layout for NS 3202 A/E models.

Water Connections NS 3002 - 3202°°(°/L°°00...PA...PK)

Water connection layout for NS 3002-3202 °/L models.

Water Connections NS 3002°°(A/E°°00...PA...PK)

Water connection layout for NS 3002 A/E models.

Carpentry by 7160 (mm) electrical box two circuits

Dimensional specifications for 7160 carpentry (two circuits).

Carpentry by 7160 (mm) electrical box two circuits

Detailed dimensions for 7160 carpentry (two circuits).

Position Water Connections NS 3402-3602°°(°/L°°00...PA...PK)

Water connection diagrams for NS 3402-3602 °/L models.

Position Water Connections NS 3402-3602°°(°/L°°00...PA...PK)

Water connection diagrams for NS 3402-3602 °/L models.

Carpentry by 8150 (mm)

Dimensional specifications for 8150 carpentry.

Carpentry by 8150 (mm)

Detailed dimensions for 8150 carpentry.

Position Water Connections

Diagrams illustrating water connection points for various models.

Position Water Connections NS 3902-4202°°(°/L°°00...PA...PK)

Water connection diagrams for NS 3902-4202 °/L models.

Position Water Connections NS 3402°°(A/E°°00...PA...PK)

Water connection diagrams for NS 3402 A/E models.

Carpentry by 9140 (mm)

Dimensional specifications for 9140 carpentry.

Carpentry by 9140 (mm)

Detailed dimensions for 9140 carpentry.

Position Water Connections

Diagrams showing water connection points for various models.

Position Water Connections NS4502-4802°°(A/E°°00...PA...PK)

Water connection diagrams for NS 4502-4802 A/E models.

Position Water Connections NS 3602°°(A/E°°00...PA...PK)

Water connection diagrams for NS 3602 A/E models.

Carpentry by 10120 (mm)

Dimensional specifications for 10120 carpentry.

Carpentry by 10120 (mm)

Detailed dimensions for 10120 carpentry.

Position Water Connections

Diagrams illustrating water connection points for various models.

Position Water Connections NS3902-4202°°(A/E°°00...PA...PK)

Water connection diagrams for NS 3902-4202 A/E models.

Position Water Connections NS5002°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5002 °/L models.

Carpentry by 11100 (mm)

Dimensional specifications for 11100 carpentry.

Carpentry by 11100 (mm)

Detailed dimensions for 11100 carpentry.

Position Water Connections

Diagrams showing water connection points for various models.

Position Water Connections NS4502-4802°°(A/E°°00...PA...PK)

Water connection diagrams for NS 4502-4802 A/E models.

Position Water Connections NS5702°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5702 °/L models.

Position Water Connections NS 5002 (A/E°°00...PA...PK)

Water connection diagrams for NS 5002 A/E models.

Carpentry by 10120 (mm)

Dimensional specifications for 10120 carpentry.

Carpentry by 10120 (mm)

Detailed dimensions for 10120 carpentry.

Position Water Connections NS5002°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5002 °/L models.

Position Water Connections NS5002°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5002 °/L models.

Carpentry by 11100 (mm)

Dimensional specifications for 11100 carpentry.

Carpentry by 11100 (mm)

Detailed dimensions for 11100 carpentry.

Position Water Connections NS5202°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5202 °/L models.

Position Water Connections NS5202°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5202 °/L models.

Carpentry by 10120 (mm)

Dimensional specifications for 10120 carpentry.

Carpentry by 10120 (mm)

Detailed dimensions for 10120 carpentry.

Position Water Connections NS5402°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5402 °/L models.

Position Water Connections NS5402°°(°/L°°00...PA...PK)

Water connection diagrams for NS 5402 °/L models.

Carpentry by 12520 (mm)

Dimensional specifications for 12520 carpentry.

Carpentry by 12520 (mm)

Detailed dimensions for 12520 carpentry.

Position Water Connections

Diagrams illustrating water connection points for various models.

Position Water Connections NS6303°°(°/L°°00...PA...PK)

Water connection diagrams for NS 6303 °/L models.

Position Water Connections NS6603°°(°/L°°00...PA...PK)

Water connection diagrams for NS 6603 °/L models.

Carpentry by 13510 (mm)

Dimensional specifications for 13510 carpentry.

Carpentry by 13510 (mm)

Detailed dimensions for 13510 carpentry.

Position Water Connections

Diagrams showing water connection points for various models.

Position Water Connections NS6903°°(°/L°°00...PA...PK)

Water connection diagrams for NS 6903 °/L models.

Position Water Connections NS7203°°(°/L°°00...PA...PK)

Water connection diagrams for NS 7203 °/L models.

Hydraulic and Electrical Systems

Hydraulic Circuit

Detailed explanation of the unit's hydraulic system.

External Hydraulic Circuit Recommended

Recommendations for connecting external hydraulic components.

System Load

Procedure for loading the hydraulic system with fluid.

Emptying the System

Instructions for draining the hydraulic system.

Electrical Wirings

Information and diagrams concerning the unit's electrical wiring.

Recommended Section of Electric Cables

Guidance on selecting appropriate electric cable sizes.

Connection to the Power Supply

Steps and precautions for connecting the unit to the power supply.

Electrical Power Connection

Details on making the main electrical power connection.

Auxiliary Connections at the User/Installer Expense

Information on optional auxiliary electrical connections.

Electrical Data and Unit Startup

Electric Data Versions «°/L»

Electrical data specifications for units with °/L versions.

Electric Data Versions «A/E»

Electrical data specifications for units with A/E versions.

Control and First Start-Up

Procedures for initial unit setup, control, and first operation.

Preparation for Commissioning

Steps to take before commencing unit commissioning.

First Commissioning of the Machine

Guide for executing the initial startup process of the unit.

Season Changeover

Procedures for adjusting unit operation for seasonal changes.

Functioning, Maintenance, and Refrigerant Handling

Functioning Characteristics

Details on the unit's operational characteristics and features.

Cooling Set Point

Setting the desired cooling temperature for the unit.

Compressor Start Delay

Function to prevent rapid cycling of the compressor.

Circulation Pump

Management and operation of the unit's circulation pump.

Anti-Freeze Alarm

Alarm system for preventing freezing damage to the unit.

Water Flow Rate Alarm

Alarm triggered by insufficient water flow.

Regular Maintenance

Routine maintenance tasks to ensure optimal unit performance.

Hydraulic Circuit

Maintenance checks and procedures for the hydraulic system.

Electric Circuit

Maintenance checks and procedures for the electrical system.

Chiller Circuit

Maintenance checks for the chiller's refrigeration circuit.

Mechanical Controls

Checks on mechanical components, fasteners, and structure.

Extraordinary Maintenance

Infrequent maintenance tasks and procedures.

Loading Procedure

Steps for safely recharging refrigerant gas into the system.

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