632154-1 1-i
Contents
Challenger
®
RoGator 635 - 645 - 655
Chassis and System
SERVICE MANUAL
632154-1
01 - Introduction
Contents
SAFETY
Introduction ................................................................................................................................................ 1-1
Prepare for Operation ................................................................................................................................ 1-1
Understanding Safety ................................................................................................................................ 1-1
Safety Alert Symbol ................................................................................................................................... 1-2
Safety Messages ................................................................................................................................. 1-2
Informational Messages ............................................................................................................................. 1-2
Follow Safety Instructions .......................................................................................................................... 1-3
Safety Signs ............................................................................................................................................... 1-4
Safety Sign Locations Right Side ........................................................................................................ 1-4
Safety Sign Locations Right Side ........................................................................................................ 1-9
Safety Sign Locations Left Side ........................................................................................................ 1-10
Safety Sign Locations Left Side ........................................................................................................ 1-12
Safety Signs Locations Battery ......................................................................................................... 1-13
Prepare for Emergencies ......................................................................................................................... 1-14
Emergency Exit from Cab ........................................................................................................................ 1-14
Operating Machine .................................................................................................................................. 1-14
Prevent Machine Runaway ...................................................................................................................... 1-15
Use Proper Lighting and Marking ............................................................................................................ 1-15
Operating on Slopes ................................................................................................................................ 1-16
Travelling on Public Roads ...................................................................................................................... 1-17
Stopping and Parking .............................................................................................................................. 1-17
System Boom Operation .......................................................................................................................... 1-18
Avoid Eye Contact with Radar ................................................................................................................. 1-18
Exhaust Fumes ........................................................................................................................................ 1-18
Overhead Electrical Power Lines ............................................................................................................. 1-19
Noise ........................................................................................................................................................ 1-19
Handle Fuel Properly - Avoid Fires .......................................................................................................... 1-19
Stay Clear of Rotating Drive Lines and Moving Parts .............................................................................. 1-20
Towing ..................................................................................................................................................... 1-20
Modifications ............................................................................................................................................ 1-20
Maintenance and Service ........................................................................................................................ 1-21
Practice Correct Maintenance ................................................................................................................. 1-21
Chemical Safety ....................................................................................................................................... 1-22
Operator Cabs ................................................................................................................................... 1-22
Wear Protective Clothing ......................................................................................................................... 1-23
Work in a Clean Area ............................................................................................................................... 1-23
Understand Correct Service .................................................................................................................... 1-24
Use Proper Tools ..................................................................................................................................... 1-24
Support Machine Properly ....................................................................................................................... 1-24
Proper Lifting Equipment ......................................................................................................................... 1-25
High-Pressure Fluids ............................................................................................................................... 1-25
Avoid Heating Near Pressurized Fluid Lines ........................................................................................... 1-26
Service Cooling System Properly ............................................................................................................ 1-26
Remove Paint Before Welding or Heating ............................................................................................... 1-26
Batteries ........................................................................................................................
........................... 1-27
Tires and Wheels ..................................................................................................................................... 1-27
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