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AGCO HayBoss G2 596 - User Manual

AGCO HayBoss G2 596
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For AGCO part cross-reference visit: www.harvesttec.com/system.html
010-0596-OPR
Revised 11/12
Operation Manual
Model 596
100 & 110 Gallon Preservative Applicator

Table of Contents

Questions and Answers

  • M
    michele02Aug 20, 2025
    What to do if the AGCO HayBoss G2 596 Farm Equipment pump will not run?
    • Q
      qsingletonAug 20, 2025
      If the pump isn't running, there could be several reasons: * There's no voltage to the PIP or Pump controller: Check for shorts or low voltage, and replace any blown fuses. * The pump is locked up: If the motor is okay, try cleaning or rebuilding the pump. * There's a damaged wire: Repair the wire. * A fuse on the Pump controller has blown: Replace the fuse and inspect the pump for a short in the wire or a locked motor.
  • E
    Eileen BlackburnAug 22, 2025
    Why does my AGCO HayBoss G2 596 display say PAC error?
    • N
      newtonjamesAug 22, 2025
      A PAC error indicates a communication problem between the PIP and Pump controller. Here's what you can do: * Check all connections at the PIP and Pump controller, including the terminating resistors. * Inspect for any broken connections between the display and PIP or Pump control and PIP, ensuring they are clean and tight.
  • M
    Matthew HollandAug 25, 2025
    What to do if AGCO HayBoss G2 596 shows more product than used?
    • Z
      Zachary HowardAug 25, 2025
      If the system indicates more product used than actual, consider these possibilities: * High voltage supplied to the meter: Check the voltage at the Pump controller, ensuring it doesn't exceed 18 volts. * Light interference with the meter: Prevent reflections into the meter by moving it or shielding it from sunlight. * Air leak in the intake: Inspect for air bubbles in the line and replace any defective sections allowing air into the system.
  • A
    Aaron SmithAug 26, 2025
    What to do if my AGCO HayBoss G2 596 Farm Equipment display is locked up?
    • P
      pamelacampbellAug 27, 2025
      If the display freezes, it could be due to: * CAN communication not responding: Check connections at the PIP and Pump controller, including the terminating resistors. * Broken connection: Check, clean, and tighten connections between the display and PIP or Pump control and PIP. * If the issue persists, power the unit down, and restart it after completing the above steps.
  • J
    Jody BoydAug 28, 2025
    What to do if AGCO HayBoss G2 596 shows less product than used?
    • W
      William Smith Jr.Aug 28, 2025
      If the indicated product is less than the actual amount used, check the following: * Voltage to meter: Ensure a minimum of 6 volts is supplied at the Pump controller. * Wiring short: Inspect the signal wire to the baler-mounted processor and replace if necessary. * Meter clog: Back flush the meter with water (do not use air). * Product type: If using a non-Harvest Tec product, catch and weigh the product to verify outputs.
  • T
    Thomas StoutAug 30, 2025
    Why does my AGCO HayBoss G2 596 display not power up?
    • M
      Mitchell BrockAug 30, 2025
      If the display won't power up, it might be due to: * A broken connection: Check, clean, and tighten the connections between the display and the PIP. * A short in the display cable: Replace the cable.
  • J
    John LarsonAug 31, 2025
    What to do if my AGCO HayBoss G2 596 pump runs but will not prime?
    • P
      Patrick HouseSep 1, 2025
      If the pump runs but doesn't prime, consider these possibilities: * Air leak in intake: Tighten fittings on the intake side. * Clogged intake: Clean the intake. * Restricted outlet: Check and clean the tips. * Stuck check valve: Clean or repair the check valve on the outlet. * Dirt inside pump: Replace the pump check valve.
  • H
    Hannah JohnsonSep 2, 2025
    Why is my AGCO Farm Equipment bale rate displaying zero?
    • Z
      Zachary BrownSep 2, 2025
      If the bale rate displays zero, check the following: * Reversed sensors: Switch the sensors next to the star wheel. * Short in cable: Replace the cable. * Damaged sensor: Replace the sensor.
  • S
    Sharon FoxSep 4, 2025
    Why are my AGCO HayBoss G2 596 Farm Equipment moisture readings erratic?
    • D
      davidbryantSep 5, 2025
      Erratic moisture readings can stem from: * Wiring connections: Check all wiring connections for corrosion or poor contact and apply dielectric grease to all connections. * Power supply: Verify the power supply at the tractor is constant between 12 and 14 volts; install voltage surge protection on the tractor's alternator if needed.
  • S
    Steven JonesSep 6, 2025
    How to troubleshoot AGCO HayBoss G2 596 moisture reading errors?
    • L
      Lawrence BrownSep 6, 2025
      If you're experiencing high or low moisture reading errors, try the following: * Check the wire connection: Ensure a good connection between the star wheels and PIP; reconnect if necessary. * Power supply: Verify a minimum of 12 volts to the PIP. * Ground contact: Ensure no ground contact exists with the star wheels and the baler-mounted processor; reconnect if necessary. * Short circuit: Replace the wire between the star wheels and PIP if there's a short. * Hay verification: To verify, check hay with hand tester. Contact Harvest Tec if conditions persist.

Summary

Installation Kit Reference Chart

Introduction and Safety

Safety Signs Locations

Visual guide to the location of safety decals on the applicator.

Safety Sign Descriptions

Explanation of the meaning and purpose of various safety signs.

Preparing the Applicator for Operation

Filling the Tank

Instructions for safely filling the applicator tank with product.

Connecting Harnesses and Ball Valve Operation

Steps for connecting electrical harnesses and operating the main ball valve.

Monitor Screens and Modes

Monitor Screens Overview

Overview of the Harvest Tec monitor screens and operational modes.

Setup Mode Configuration

How to configure application rates, baling rates, and other settings.

Job Records Management

Managing and viewing job data, including bale details and downloads.

Initial Setup and Startup

Checking and Priming Pumps

Procedure for checking for leaks and priming the application pumps.

Setting Application and Baling Rates

Configuring chemical application rates and baling parameters.

Operating Instructions

Automatic Mode Operation

How to operate the system in automatic mode for effective application.

Manual Mode Operation

How to operate the system in manual mode for controlled application.

Job Records

Job Details and Bale Data

Viewing specific job details and individual bale records.

Downloading Job Records

Procedure for downloading job records to a USB drive.

Diagnostics

System Diagnostics Overview

Using the diagnostics screen to check pump output and system performance.

Common Questions

System Operation Questions

Answers to frequently asked questions about system operation.

Maintenance Procedures

Maintenance Schedule

Schedule of routine checks and maintenance tasks for the applicator.

Filter Bowl and Tip Cleaning

Instructions for cleaning the filter bowl and spray tips.

Other Maintenance Tasks

Procedures for tank lid, connections, pumps, battery, and valves.

Winter Storage

Status Alerts

Troubleshooting Guide

Pump and Output Issues

Resolving problems with pump operation and product output.

Reading and Metering Errors

Diagnosing and fixing moisture reading and flow meter discrepancies.

Display and Communication Errors

Troubleshooting display lock-ups, power issues, and communication errors.

Wiring Diagrams

Power, Pump, and Flow Meter Connections

Schematics for power, pump, and flow meter connections.

Communication Harnesses

Details on display and sensor communication wiring harnesses.

Tank, Saddle, and Legs Breakdowns

Pump Manifold Parts Breakdown

Star Wheel Moisture Sensor Parts

Control Boxes and Wiring Harnesses Breakdown

Hose and Drain;Fill Line Parts

Installation Kits

Installation Kit Components Overview

Lists of parts for various baler installation kits (e.g., 4438B, 4439B).

Vicon Large Square Template

Notes

Warranty and Support

Warranty and Liability Agreement

Terms and conditions of the manufacturer's warranty.

Technical Assistance Contact

Information for obtaining technical support and assistance.

AGCO HayBoss G2 596 Specifications

General IconGeneral
BrandAGCO
ModelHayBoss G2 596
CategoryFarm Equipment
LanguageEnglish

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