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Air Liquide SAFMIG 400 BL User Manual

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SAFMIG 280 BL-DBL
SAFMIG 400 BL-DBL
INSTRUCTION DE SECURITE D'EMPLOI ET D'ENTRETIEN
SAFETY INSTRUCTION FOR USE AND MAINTENANCE
EDITION : F/GB Notice d’emploi REF 8695-0463
REVISION : N Instructions for use
DS 371-50
DATE : 06-2003

Table of Contents

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Air Liquide SAFMIG 400 BL Specifications

General IconGeneral
BrandAir Liquide
ModelSAFMIG 400 BL
CategoryWelding System
LanguageEnglish

Summary

Safety Instructions

Electric Safety

Safety precautions for electrical connections, maintenance, and troubleshooting.

Protection from Smoke, Vapors, Harmful Gases

Guidelines for safe handling of gases and fumes during welding operations.

Protection from Luminous Radiation

Essential eye protection measures against arc glare, infrared, and ultraviolet radiation.

Protection from Noise

Information on noise emission levels and necessary protective measures for operators.

Protection from Fire

Precautions to prevent fire hazards related to welding operations and equipment.

Safety in Use of Gases

Recommendations for the safe storage, handling, and use of compressed gases.

Safety of Persons

Personal protective equipment and safety measures for operators' well-being.

General Information

MIG-MAG Welding

Explanation of the MIG-MAG welding process, including different metal transfer modes.

MIG Welding of Aluminium

Specific precautions and advice for the industrial application of aluminium alloy welding.

Installation Description

Description of the welding installation components and their functions.

Description of Other Versions

Overview of different versions and configurations available for the welding units.

Technical Characteristics of SAFMIG 280 BL/DBL

Detailed technical specifications for the SAFMIG 280 BL/DBL power source.

Technical Characteristics of SAFMIG 400 BL/DBL

Detailed technical specifications for the SAFMIG 400 BL/DBL power source.

Starting Up

Unpacking Set

Instructions for safely unpacking the welding equipment from its packaging.

Electrical Connection

Step-by-step guide for connecting the welding unit to the electrical power supply.

Installation Equipment

Guidance on equipping the welding installation with necessary components like wire feed units.

Gas Connection

Procedures for correctly connecting the gas cylinder and hoses to the welding unit.

Instructions for Use

Power On

Steps to power on the welding set and prepare it for operation.

Welding Cycle

Explanation of the different welding cycles (2T, 4T, Spot) and their operation.

Scope of Use

Tables detailing recommended settings for various welding positions, wire types, and thicknesses.

Table of No-Load Voltages

Reference table for no-load voltage values measured according to EN 60974-1 standard.

Options

Push-Pull (Only on 400 BL)

Information on the push-pull torch option for the SAFMIG 400 BL.

DBL Option (Remote Wire Feed Unit)

Details on transforming units into DBL versions with remote wire feed.

Liquid-Cooled Option

Description of the liquid-cooling option for torches, including its components.

Measuring Instruments Option

Details on the analog current and voltage meter option for the welding set.

Polarity Inversion Option

Information on the polarity inversion option for specific wire types or applications.

Kit for Welding MAG CO2

Description of the kit for optimizing MAG welding with CO2 gas.

Maintenance

Installation Maintenance

Periodic inspection and cleaning procedures for the welding installation.

Troubleshooting Procedure

Steps to diagnose and resolve malfunctions in the welding equipment.

Spare Parts

List of recommended spare parts for SAFMIG 280 BL-DBL and SAFMIG 400 BL-DBL.

SAFMIG 280 BL/DBL 415 V Electrical Diagrams

Electrical diagrams for the SAFMIG 280 BL/DBL in 415 V configuration.

SAFMIG 280 BL/DBL 220/380/440V Electrical Diagrams

Electrical diagrams for the SAFMIG 280 BL/DBL in 220/380/440V configurations.

SAFMIG 400 BL/DBL 415 V Electrical Diagrams

Electrical diagrams for the SAFMIG 400 BL/DBL in 415 V configuration.

SAFMIG 400 BL/DBL 220/380/440 V Electrical Diagrams

Electrical diagrams for the SAFMIG 400 BL/DBL in 220/380/440V configurations.

SAFMIG 280 BL/400 BL Electrical Diagrams

General electrical diagrams for SAFMIG 280 BL/400 BL models.

SAFMIG 280/400 DBL Electrical Diagrams

General electrical diagrams for SAFMIG 280/400 DBL models.

Devisaf DBL Connection

Wiring diagram for connecting the Devisaf DBL with SAFMIG 280 BL/400 BL power sources.

MIG BL/DBL Cycle Board (Basic IC)

Schematic of the MIG BL/DBL cycle control board (Basic IC).

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