Air Liquide SAF-FRO SAFMIG 500 BLX User Manual

EN Safety instruction for use and maintenance - Do not destroy this manual
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ES Instrucciones de seguridad, empleo y mantenimiento - Conservar el presente manual
IT Istruzioni per la sicurezza nell’uso e per la manutenzione - Conservare il presente libretto
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www.airliquidewelding.com
Air Liquide Welding France • 25, boulevard de la Paix
CS30003 Cergy Saint Christophe • F-95895 CERGY PONTOISE Cedex
Cat. Nr.:
Rev.:
Date:
SAFMIG 300/400/500 BLX
86951099P
02
29. 09. 2015

Air Liquide SAF-FRO SAFMIG 500 BLX Specifications

General

Welding Process	MIG/MAG
Input Voltage	400 V
Input Phases	3
Welding Current Range	30 - 500 A
Duty Cycle	60% at 500 A
Wire Diameter	0.8 - 1.6 mm
Protection Class	IP23
Insulation Class	H
Open Circuit Voltage	70 V
Power Supply Voltage	400 V
Frequency	50/60 Hz
Weight	120 kg

Summary

General Safety Information

Safety Instructions

General safety instructions for use and maintenance.

Welding Hazards

Warning that arc welding and plasma cutting can be dangerous for operators and bystanders.

General Information

1.1. Constituent Items of Basic Assembly

Describes the basic assembly components of the SAFMIG 300/400/500 BLX welding installations.

1.2. Description

Provides a description of the welding unit, referencing figures.

1.3. Technical Specifications

Lists technical specifications like power supply, current, voltage, duty cycle, and protection ratings.

1.4. Dimensions and Weight

Details the physical dimensions and weights of the power sources and wire feed units.

1.5. Wire Feed Unit

Introduces the DV44X and DV44XW wire feed units for MIG-MAG welding.

1.6. Wire Feed Unit Technical Specifications

Provides technical specifications for the wire feed unit, including rollers, speed, and wire diameter.

1.7. Torch

Mentions torches and refers to figures for details.

Starting Up

2.1. Installation Processus

Details the step-by-step process for installing the welding unit, including power connection and setup.

2.2. Bridle Harness

Explains the mounting of the bridle harness for securing the cable bundle on generators with separate wire feed.

Instructions for Use

3.1. Alimentation / Start Up / Stop

Guides on powering up, starting, and stopping the welding unit correctly.

3.2. Cooling Unit

Explains the function and operation of the cooling unit for specific models.

3.3. Principales Functions

Details the main functions and operating modes of the SAFMIG BLX, including 2-action, 4-action, and spot modes.

3.4. Help with Settings (E.S.P)

Explains how the E.S.P. module helps in selecting welding parameters based on thickness.

3.5. Cycle Adjustment

Details how to access and adjust all welding cycle parameters.

3.6. Troubleshooting

Explains how the SAFMIG BLX displays operating faults in real time for diagnostics.

3.7. Changing the Wear Part

Details the replacement of expendable wear parts for the wire feed plate.

Options

Lists optional accessories available for the units.

3.8. Pivot, Ref. W000055048

Describes the pivot option that allows the wire feed unit to swivel 180°.

Maintenance Tasks

Servicing the Unit

Instructions for maintaining the static welding unit, requiring minimal maintenance.

Servicing the Wire Feed Equipment

Guides on cleaning and maintaining the wire feed rollers and components.

Torch Servicing

Instructions for cleaning and maintaining the welding torch.

Spare Parts and Troubleshooting

5.1. Spare Parts

Lists spare parts with their references for the SAFMIG 300/400/500 BLX models.

5.2. Diagnosis Chart

Provides a diagnosis chart for identifying and resolving causes of malfunctions.

Electrical Diagrams and Figures