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AirMan PDS400S-6B1 User Manual

AirMan PDS400S-6B1
52 pages
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INSTRUCTIONAL MANUAL
AIR COMPRESSOR
PDS400S-6B1
www.discount-equipment.com
Discount-Equipment.com

Questions and Answers:

AirMan PDS400S-6B1 Specifications

General IconGeneral
BrandAirMan
ModelPDS400S-6B1
CategoryAir Compressor
LanguageEnglish

Summary

Preface

Safety

1.1 Caution before Operation

General safety precautions to follow before starting the unit.

1.2 Caution during Operation

Critical warnings and prohibited actions to observe during unit operation.

1.3 Caution during Inspection and Maintenance

Safety measures and precautions to follow during inspection and maintenance tasks.

1.4 Safety Warning Labels

Explains the various safety warning labels attached to the machine and their meaning.

Pasting position of safe warning labels

Illustrates the specific locations on the machine where safety warning labels are applied.

Part Names

2.1 Unit Appearance and Part Names

Identifies and labels the external parts of the compressor unit.

2.2 Internal Components and Part Names

Lists and illustrates the internal components of the unit with corresponding numbers.

Installation

3.1 Transportation

Provides instructions and warnings for loading, unloading, and safely transporting the unit.

3.2 Towing the Unit

Details safety precautions and procedures for towing the unit with a tractor.

3.3 Location and Installation

Guides on selecting a suitable location and installing the unit, considering environmental conditions.

Operation

4.1 Instrument Panel

Explains the function of gauges, indicator lamps, and controls on the instrument panel.

4.2 Door

Instructions for safely opening and closing the unit's access door.

4.3 Check before Starting Unit

Emphasizes the importance of performing daily checks before operating the unit.

4.3.1 Check Engine Oil Level

Details the procedure for checking the engine oil level and its quality.

4.3.2 Check Coolant Level

Provides instructions and warnings for checking and replenishing the coolant level.

4.3.3 Check Compressor Oil Level

Explains the procedure for checking and refilling the compressor oil level.

4.3.4 Drain Separator Receiver Tank

Details the safe procedure for draining the separator receiver tank.

4.3.5 Drain Water Sedimenter

Describes the process for draining condensed water from the water sedimenter.

4.3.6 Check Fuel level

Highlights fire prevention and checks required for the fuel level.

4.3.7 Check V-Belt Tension

Guides on how to check and adjust the tension of the V-belt.

4.3.8 Check Wiring of Each Part

Advises checking all electrical wiring for loose connections and damage.

4.3.9 Check Piping of Each Part

Recommends inspecting all pipes and hoses for leaks and connections.

4.4 Unit Operation

General operating instructions, including warnings about open air supply ports.

4.4.1 Procedure to Start the Unit

Step-by-step guide for starting the engine and compressor, including warm-up procedures.

4.4.2 Operating Procedures when Engine Fails to Start up on First Attempt

Troubleshooting steps for addressing engine start-up failures.

4.4.3 Fuel Line Air Bleeding Device

Explains the automatic air bleeding process for the fuel line system.

4.4.4 How to Start the Unit at Low Temperature

Provides procedures for successfully starting the unit in cold weather conditions.

4.4.5 Gauge Indication while Operating

Explains the meaning of gauge readings and warning lamps during unit operation.

4.4.6 Check Clogging in Oil Separator

Advises checking the oil separator's differential pressure gauge for signs of clogging.

4.5 Stopping Procedures

Details the correct and safe steps for stopping the engine and the entire unit.

Periodic Inspection/Maintenance

5.1 Important Items at Periodic Inspection and Maintenance or after Maintenance

Highlights key precautions and requirements for periodic inspections and maintenance.

5.2 Daily Inspection and Operation Log

Explains the importance of performing daily checks and maintaining an operation log.

5.3 Inspection on Separator Receiver Tank

Outlines the annual inspection points for the separator receiver tank.

5.4 Periodic Inspection List (Compressor)

Lists inspection and maintenance items for the compressor with recommended intervals.

5.4 Periodic Inspection List (Engine)

Lists inspection and maintenance items for the engine with recommended intervals.

5.5 Periodic Replacement of Parts

Lists key parts requiring periodic replacement along with their part numbers.

5.6 Maintenance

Covers various maintenance tasks and procedures for the unit.

5.6.1 Change Engine Oil

Details the procedure and frequency for changing the engine oil.

How to choose engine oil

Provides guidance on selecting the correct engine oil based on viscosity and temperature.

5.6.2 Change Engine Oil Filter

Explains the procedure and interval for changing the engine oil filter.

5.6.3 Check Battery electrolyte

Guides on checking battery electrolyte levels and the process for recharging.

Cleaning of Air Filter Element

Emphasizes the importance of cleaning air filter elements for optimal engine performance.

5.6.5 Change Compressor Oil

Details the procedure, frequency, and safety precautions for changing compressor oil.

Do not mix compressor oil

Warns against mixing different brands of compressor oil and recommends specific oils.

5.6.6 Change Compressor Oil Filter

Explains the procedure and interval for changing the compressor oil filter.

5.6.7 Clean Strainer in the Scavenging Orifice

Guides on the procedure for cleaning the strainer located in the scavenging orifice.

5.6.8 Change Air Filter Element

Details how to clean and replace air filter elements for optimal unit performance.

5.6.9 Drain Fuel Tank

Describes the process for draining any condensed water from the fuel tank.

5.6.10 Change Fuel Filter

Explains the procedure for replacing the fuel filter.

5.6.12 Clean outside of the Radiator Oil Cooler

Advises on cleaning radiator and oil cooler fins to maintain heat exchange efficiency.

5.6.13 Change Coolant

Provides instructions and warnings for changing the coolant, including antifreeze handling.

How to handle LLC (Antifreeze)

Offers safety advice on handling LLC (antifreeze) and its proper disposal.

Quality of coolant and antifreeze

Discusses using soft water, coolant filters, and proper antifreeze mixing ratios.

5.6.14 Supply grease to trailer spring pin

Guides on the procedure for applying grease to the trailer spring pin.

5.6.15 Change Oil Separator

Explains when and how to change the oil separator, noting required expert knowledge.

5.6.16 Check Rubber hose

Advises checking rubber hoses for hardening or deterioration and replacement.

5.6.17 Clean the strainer provided inside the engine feed pump

Details the procedure for cleaning the strainer inside the engine feed pump.

Maintenance/Adjustment

6.1 Maintenance of Battery

Provides comprehensive safety warnings and procedures for battery maintenance.

6.1.1 Charge Battery

Instructions for charging the unit's battery using a 12V charger.

6.1.2 How to Use Booster Cable

Step-by-step guide on safely using booster cables for jump-starting.

6.2 Troubleshooting

A guide to diagnosing and resolving common operating problems and their causes.

Troubleshooting (continued)

Continues the troubleshooting guide for various symptoms like oil pressure, coolant temperature, etc.

Storage of the Unit

7.1 Preparation for Long-term Storage

Provides detailed procedures for preparing the unit for long-term storage.

Specifications

8.1 Specifications

Lists detailed technical specifications of the compressor unit.

8.2 Outline drawing

Provides dimensional drawings of the unit from different views.

Wiring Diagram

Wiring Diagram

Presents the electrical wiring diagram for the unit's components and systems.

Piping Diagram

Piping Diagram

Illustrates the pneumatic and hydraulic piping layout of the compressor system.

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