EasyManua.ls Logo

AirMan PDS390S-4B1 - User Manual

AirMan PDS390S-4B1
62 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Question and Answer IconNeed help?

Do you have a question about the AirMan PDS390S-4B1 and is the answer not in the manual?

Summary

Preface

1. Safety

1.1 Caution before Operation

Highlights dangers and warnings related to the operation of the compressor.

Safety Attire Guidelines

Guidelines on appropriate clothing and accessories to prevent injury during machine operation.

Hose Attachment;Removal Cautions

Important safety precautions for connecting and disconnecting hoses.

Battery Handling

Safety measures and warnings for handling the machine's battery.

Pre-Start Unit Checks

Essential checks to perform on the unit before commencing operation.

Protective Equipment Recommendations

Recommendations for wearing personal protective equipment (PPE) for safety.

Safety Fitting Readiness

Importance of having safety fittings like first-aid boxes and fire extinguishers ready.

Work Area Safety

Measures to ensure safety in the immediate vicinity of the operating machine.

1.2 Caution during Operation

Warnings and precautions to follow while the compressor is running.

Hot Parts Warning

Warning against touching hot components of the machine during operation.

Open Port Operation Prohibition

Prohibition of operating the machine with open air supply ports without hoses.

Fire Prevention Measures

Safety guidelines to prevent fire hazards during fueling and operation.

1.3 Caution during Inspection;Maintenance

Precautions to be taken before, during, and after inspection and maintenance.

Maintenance Tagging Procedure

Procedure to tag the machine during inspection/maintenance for safety.

Compressor Oil Refilling Safety

Safe procedure for refilling compressor oil, emphasizing pressure release.

Separator Receiver Tank Draining Safety

Safe procedure for draining the separator receiver tank, emphasizing pressure release.

High-Pressure Air Blowout Caution

Warning about potential high-pressure air release during maintenance.

Belt Tension Adjustment Safety

Safety steps for adjusting belt tension, including stopping the engine.

Cooling Fan Safety Warning

Warning to keep hands away from the cooling fan during maintenance.

Air-Blow Cleaning Safety

Safety precautions for cleaning with compressed air, including eye protection.

Lighting Apparatus Safety

Recommendations for using safe lighting equipment in dark areas.

Coolant Drain Valve Cap Opening

Procedure for safely opening the coolant water drain valve cap.

Engine Oil Refill;Drain Precautions

Precautions for refilling or draining engine oil, including cooling time.

Fire Fear Precautions

Warning about potential fire hazards related to oil checks and overheating.

Organic Waste Disposal

Guidelines for environmentally safe disposal of waste materials from the machine.

Safety Warning Labels

Description and location of safety labels attached to the machine.

2. Part Names

External Part Identification

Identifies external parts of the compressor unit with numerical labels.

Internal Component Identification

Details and labels for the internal components of the compressor.

3. Installation

3.1 Transportation

Guidelines for safely transporting the compressor unit, including lifting and securing.

3.2 Towing the Unit

Instructions and safety precautions for towing the compressor unit.

3.3 Location and Installation

Recommendations for selecting a suitable location and installing the compressor.

4. Operation

4.1 Instrument Panel

Explanation of the indicators, gauges, and controls on the instrument panel.

Door Operation and Safety

Instructions for opening and closing the unit's access door safely.

Pre-Start Unit Checks

Pre-operational checks required before starting the compressor.

Engine Oil Level Check

Procedure for checking and maintaining the engine oil level.

Coolant Level Check

Procedure for checking and maintaining the coolant level.

Compressor Oil Level Check

Procedure for checking and refilling compressor oil.

Separator Receiver Tank Draining

Procedure for safely draining the separator receiver tank.

Fuel Level Check and Refueling Safety

Procedure for checking the fuel level and safety precautions during fueling.

Fuel Tank Condensate Draining

Procedure for draining condensate from the fuel tank.

Water Sedimenter Draining

Procedure for draining water from the sedimenter.

Belt Tension Check and Adjustment

Procedure for checking and adjusting belt tension.

4.4 Unit Operation

General guidelines for operating the compressor unit.

Unit Start-up Procedure

Step-by-step guide for starting the compressor engine and unit.

Engine Start Failure Troubleshooting

Troubleshooting steps for engine start-up failures.

Fuel Line Air Bleeding

Procedure for bleeding air from the fuel line system.

Low Temperature Start Procedure

Methods for starting the unit in cold weather conditions.

Gauge Indications During Operation

Understanding gauge readings and indicator lamps during operation.

Panel Light Operation

Information on using and maintaining the panel illumination.

Safety Valve Performance Check

Procedure for checking the performance of the safety valve.

Oil Separator Clogging Check

How to identify and address clogging in the oil separator.

Unit Stopping Procedures

Step-by-step guide for safely stopping the compressor unit.

After-cooler;Dry Air Type Operation

Operating differences between after-cooler and dry air type compressors.

Service Air Output Selection

How to select between high and low temperature dry air output.

Air Pipe Condensate Draining

Procedure for draining condensate from the air pipe.

Drain Separator Noise Reduction Valve

Function and operation of the noise-reducing valve for water discharge.

5. Periodic Inspection;Maintenance

Key Inspection;Maintenance Items

Key considerations and safety measures for periodic inspections and maintenance.

Daily Inspection and Operation Log

Procedure for daily checks and maintaining an operation log.

Separator Receiver Tank Inspection

Periodic inspection points for the separator receiver tank.

Periodic Inspection Schedule

Comprehensive list of periodic inspection items and their intervals.

Periodic Parts Replacement List

List of parts recommended for periodic replacement and their part numbers.

Engine Oil Change Procedure

Procedure and schedule for changing engine oil, including safety precautions.

Engine Oil Filter Change

Procedure for changing the engine oil filter.

Battery Check Procedure

Methods for checking the battery status and recharging if necessary.

Air Filter Element Cleaning;Change

Procedure for cleaning and replacing air filter elements.

Compressor Oil Change Procedure

Procedure and recommendations for changing compressor oil.

Compressor Oil Filter Change

Procedure for changing the compressor oil filter.

Scavenging Orifice Strainer Cleaning

Procedure for cleaning the strainer in the scavenging orifice.

Air Filter Element Replacement

Procedure for changing the air filter element.

Fuel Filter Change Procedure

Procedure for changing the fuel filter.

Fuel Pump Filter Change

Procedure for replacing the fuel air-bleeding pump filter.

Radiator;Cooler Exterior Cleaning

Procedure for cleaning external surfaces of radiator, oil cooler, and after-cooler.

Drain Separator Cleaning;Replacement

Procedure for cleaning and replacing the drain separator element.

Air Pipe Drain Outlet Check;Cleaning

Procedure for checking and cleaning the air pipe drain outlet.

Coolant Change Procedure

Procedure for changing the coolant, including safety and handling of antifreeze.

Trailer Spring Pin;Caster Greasing

Procedure for supplying grease to trailer components.

Oil Separator Replacement

Procedure for changing the oil separator when consumption is high.

Fuel Hose Replacement

Procedure for changing fuel hoses if cracks or wear are found.

Engine Feed Pump Strainer Cleaning

Procedure for cleaning the strainer in the engine feed pump.

Sedimenter Entrance Strainer Cleaning

Procedure for cleaning the strainer in the sedimenter entrance.

Drawbar Bolt Tightness Check

Procedure for checking drawbar bolt tightness at specified intervals.

Undercarriage Bracket Bolt Tightness Check

Procedure for checking undercarriage bracket bolt tightness at specified intervals.

Tire Nut Tightness Check

Procedure for checking tire nut tightness at specified intervals.

Trailer Hub Bearing Greasing

Procedure for supplying grease to the trailer hub bearing.

6. Maintenance;Adjustment

Battery Maintenance Procedures

Detailed instructions and warnings for battery maintenance.

Battery Charging Procedure

Procedure for charging the battery using a battery charger.

Booster Cable Usage Guide

Instructions and safety precautions for using booster cables.

Troubleshooting Common Issues

Common symptoms, causes, and countermeasures for unit malfunctions.

7. Storage of the Unit

Long-term Storage Preparation

Procedures for preparing the unit for long-term storage.

8. Specifications

Technical Specifications Overview

Technical specifications of the PDS390S-4B1 and PDS390S-5B1 compressor models.

Outline Drawings and Dimensions

Schematic drawings showing the dimensions and layout of the compressor units.

9. Wiring Diagram

Electrical Wiring Diagram

Schematic showing the electrical connections and components of the unit.

10. Piping Diagram

Compressor Air and Oil Piping

Diagram illustrating the air and oil piping system for the compressor.

Fuel Piping System Diagram

Diagram illustrating the fuel piping system of the compressor.

Summary

Preface

1. Safety

1.1 Caution before Operation

Highlights dangers and warnings related to the operation of the compressor.

Safety Attire Guidelines

Guidelines on appropriate clothing and accessories to prevent injury during machine operation.

Hose Attachment;Removal Cautions

Important safety precautions for connecting and disconnecting hoses.

Battery Handling

Safety measures and warnings for handling the machine's battery.

Pre-Start Unit Checks

Essential checks to perform on the unit before commencing operation.

Protective Equipment Recommendations

Recommendations for wearing personal protective equipment (PPE) for safety.

Safety Fitting Readiness

Importance of having safety fittings like first-aid boxes and fire extinguishers ready.

Work Area Safety

Measures to ensure safety in the immediate vicinity of the operating machine.

1.2 Caution during Operation

Warnings and precautions to follow while the compressor is running.

Hot Parts Warning

Warning against touching hot components of the machine during operation.

Open Port Operation Prohibition

Prohibition of operating the machine with open air supply ports without hoses.

Fire Prevention Measures

Safety guidelines to prevent fire hazards during fueling and operation.

1.3 Caution during Inspection;Maintenance

Precautions to be taken before, during, and after inspection and maintenance.

Maintenance Tagging Procedure

Procedure to tag the machine during inspection/maintenance for safety.

Compressor Oil Refilling Safety

Safe procedure for refilling compressor oil, emphasizing pressure release.

Separator Receiver Tank Draining Safety

Safe procedure for draining the separator receiver tank, emphasizing pressure release.

High-Pressure Air Blowout Caution

Warning about potential high-pressure air release during maintenance.

Belt Tension Adjustment Safety

Safety steps for adjusting belt tension, including stopping the engine.

Cooling Fan Safety Warning

Warning to keep hands away from the cooling fan during maintenance.

Air-Blow Cleaning Safety

Safety precautions for cleaning with compressed air, including eye protection.

Lighting Apparatus Safety

Recommendations for using safe lighting equipment in dark areas.

Coolant Drain Valve Cap Opening

Procedure for safely opening the coolant water drain valve cap.

Engine Oil Refill;Drain Precautions

Precautions for refilling or draining engine oil, including cooling time.

Fire Fear Precautions

Warning about potential fire hazards related to oil checks and overheating.

Organic Waste Disposal

Guidelines for environmentally safe disposal of waste materials from the machine.

Safety Warning Labels

Description and location of safety labels attached to the machine.

2. Part Names

External Part Identification

Identifies external parts of the compressor unit with numerical labels.

Internal Component Identification

Details and labels for the internal components of the compressor.

3. Installation

3.1 Transportation

Guidelines for safely transporting the compressor unit, including lifting and securing.

3.2 Towing the Unit

Instructions and safety precautions for towing the compressor unit.

3.3 Location and Installation

Recommendations for selecting a suitable location and installing the compressor.

4. Operation

4.1 Instrument Panel

Explanation of the indicators, gauges, and controls on the instrument panel.

Door Operation and Safety

Instructions for opening and closing the unit's access door safely.

Pre-Start Unit Checks

Pre-operational checks required before starting the compressor.

Engine Oil Level Check

Procedure for checking and maintaining the engine oil level.

Coolant Level Check

Procedure for checking and maintaining the coolant level.

Compressor Oil Level Check

Procedure for checking and refilling compressor oil.

Separator Receiver Tank Draining

Procedure for safely draining the separator receiver tank.

Fuel Level Check and Refueling Safety

Procedure for checking the fuel level and safety precautions during fueling.

Fuel Tank Condensate Draining

Procedure for draining condensate from the fuel tank.

Water Sedimenter Draining

Procedure for draining water from the sedimenter.

Belt Tension Check and Adjustment

Procedure for checking and adjusting belt tension.

4.4 Unit Operation

General guidelines for operating the compressor unit.

Unit Start-up Procedure

Step-by-step guide for starting the compressor engine and unit.

Engine Start Failure Troubleshooting

Troubleshooting steps for engine start-up failures.

Fuel Line Air Bleeding

Procedure for bleeding air from the fuel line system.

Low Temperature Start Procedure

Methods for starting the unit in cold weather conditions.

Gauge Indications During Operation

Understanding gauge readings and indicator lamps during operation.

Panel Light Operation

Information on using and maintaining the panel illumination.

Safety Valve Performance Check

Procedure for checking the performance of the safety valve.

Oil Separator Clogging Check

How to identify and address clogging in the oil separator.

Unit Stopping Procedures

Step-by-step guide for safely stopping the compressor unit.

After-cooler;Dry Air Type Operation

Operating differences between after-cooler and dry air type compressors.

Service Air Output Selection

How to select between high and low temperature dry air output.

Air Pipe Condensate Draining

Procedure for draining condensate from the air pipe.

Drain Separator Noise Reduction Valve

Function and operation of the noise-reducing valve for water discharge.

5. Periodic Inspection;Maintenance

Key Inspection;Maintenance Items

Key considerations and safety measures for periodic inspections and maintenance.

Daily Inspection and Operation Log

Procedure for daily checks and maintaining an operation log.

Separator Receiver Tank Inspection

Periodic inspection points for the separator receiver tank.

Periodic Inspection Schedule

Comprehensive list of periodic inspection items and their intervals.

Periodic Parts Replacement List

List of parts recommended for periodic replacement and their part numbers.

Engine Oil Change Procedure

Procedure and schedule for changing engine oil, including safety precautions.

Engine Oil Filter Change

Procedure for changing the engine oil filter.

Battery Check Procedure

Methods for checking the battery status and recharging if necessary.

Air Filter Element Cleaning;Change

Procedure for cleaning and replacing air filter elements.

Compressor Oil Change Procedure

Procedure and recommendations for changing compressor oil.

Compressor Oil Filter Change

Procedure for changing the compressor oil filter.

Scavenging Orifice Strainer Cleaning

Procedure for cleaning the strainer in the scavenging orifice.

Air Filter Element Replacement

Procedure for changing the air filter element.

Fuel Filter Change Procedure

Procedure for changing the fuel filter.

Fuel Pump Filter Change

Procedure for replacing the fuel air-bleeding pump filter.

Radiator;Cooler Exterior Cleaning

Procedure for cleaning external surfaces of radiator, oil cooler, and after-cooler.

Drain Separator Cleaning;Replacement

Procedure for cleaning and replacing the drain separator element.

Air Pipe Drain Outlet Check;Cleaning

Procedure for checking and cleaning the air pipe drain outlet.

Coolant Change Procedure

Procedure for changing the coolant, including safety and handling of antifreeze.

Trailer Spring Pin;Caster Greasing

Procedure for supplying grease to trailer components.

Oil Separator Replacement

Procedure for changing the oil separator when consumption is high.

Fuel Hose Replacement

Procedure for changing fuel hoses if cracks or wear are found.

Engine Feed Pump Strainer Cleaning

Procedure for cleaning the strainer in the engine feed pump.

Sedimenter Entrance Strainer Cleaning

Procedure for cleaning the strainer in the sedimenter entrance.

Drawbar Bolt Tightness Check

Procedure for checking drawbar bolt tightness at specified intervals.

Undercarriage Bracket Bolt Tightness Check

Procedure for checking undercarriage bracket bolt tightness at specified intervals.

Tire Nut Tightness Check

Procedure for checking tire nut tightness at specified intervals.

Trailer Hub Bearing Greasing

Procedure for supplying grease to the trailer hub bearing.

6. Maintenance;Adjustment

Battery Maintenance Procedures

Detailed instructions and warnings for battery maintenance.

Battery Charging Procedure

Procedure for charging the battery using a battery charger.

Booster Cable Usage Guide

Instructions and safety precautions for using booster cables.

Troubleshooting Common Issues

Common symptoms, causes, and countermeasures for unit malfunctions.

7. Storage of the Unit

Long-term Storage Preparation

Procedures for preparing the unit for long-term storage.

8. Specifications

Technical Specifications Overview

Technical specifications of the PDS390S-4B1 and PDS390S-5B1 compressor models.

Outline Drawings and Dimensions

Schematic drawings showing the dimensions and layout of the compressor units.

9. Wiring Diagram

Electrical Wiring Diagram

Schematic showing the electrical connections and components of the unit.

10. Piping Diagram

Compressor Air and Oil Piping

Diagram illustrating the air and oil piping system for the compressor.

Fuel Piping System Diagram

Diagram illustrating the fuel piping system of the compressor.

AirMan PDS390S-4B1 Specifications

General IconGeneral
BrandAirMan
ModelPDS390S-4B1
CategoryAir Compressor
LanguageEnglish

Related product manuals