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AJAX A050-A300 User Manual

AJAX A050-A300
116 pages
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Atlas
Copper-Fin Coil
High Efficiency
Condensing Boiler
Models A050-A300
Operating and Maintenance Manual
Designed and Manufactured in Accordance with
ASME Code Section IV
U.L. 795
CSA 3.1
c
E.T.L.
Canadian
Listed
E.T.L. Listed
ASME
ASME
AJAX BOILER INC.
Photo shown may vary from actual model.
Effective August 31,
2010
Rii 21

Table of Contents

Questions and Answers:

AJAX A050-A300 Specifications

General IconGeneral
BrandAJAX
ModelA050-A300
CategoryBoiler
LanguageEnglish

Summary

Introduction and Safety

General Safety Information

Provides essential safety guidelines for boiler operation and maintenance.

Installation

Rating and Certifications

Outlines installation standards, codes, and boiler certifications.

Connection Information

Details connection sizes for various boiler models.

General Safety

Discusses safety considerations for hot water boiler operation.

Installation Procedures

Installation Codes

Lists codes and ordinances that must be followed for installation.

Equipment Base

Specifies requirements for mounting the boiler unit securely.

Determining Unit Location

Guides on selecting the optimal placement for the boiler.

Combustion and Ventilation Air

Addresses requirements for adequate air supply for combustion and ventilation.

Conventional Combustion Air Supply

Details methods for supplying combustion air indoors and outdoors.

Conventional Exhaust Venting

Explains proper installation and categories of exhaust venting systems.

Gas Supply

Covers requirements for connecting and testing the gas supply line.

Pump Installation

Provides instructions and warnings for pump installation.

Electrical Connections

Details electrical connection requirements and safety precautions.

DHW/CH Installation and Programming

Explains initial setup for Domestic Hot Water and Central Heating.

Lead Lag Installation and Programming

Covers the setup and wiring for lead lag boiler systems.

Suggested Piping Diagrams

Offers diagrams for domestic hot water and central heating system piping.

Basic Panel Operating Procedures

User Mode Operation

Describes how to navigate and view data in User Mode on the basic panel.

Setup Mode Configuration

Details how to access and modify setup parameters using the basic panel.

Diagnostic Mode

Explains how to use diagnostic mode for system checks and adjustments.

Error Mode and Controller Start Sequence

Describes error codes and the sequence of operations during boiler startup.

Start/Stop Levels

Explains how setpoints and hysteresis control boiler start/stop.

High Limit Setpoint

Details the default and adjustable high limit setpoints.

Enhanced/System Operator Interface Operation

System Operator Interface Panel Overview

Describes the interface, home page, and navigation.

Keyboard Input and Page Navigation

Explains how to use the keyboard and navigate through screens.

Status Page

Displays current unit condition and important configuration settings.

Configuration Page

Allows viewing and setting parameters that define boiler functions.

Configuration Password

Details access levels and password requirements for configuration.

Change Parameter Settings

Guides on how to modify parameter values through the interface.

Fault/Alarm Handling

Explains how the controller reports faults and alarms.

History Page

Allows viewing lockouts, holds, and alerts from the controller.

Operation Page

Displays boiler operation and allows setpoint changes.

Diagnostic Page

Shows analog and digital I/O status for controller diagnostics.

Trend Analysis Page

Provides historical views of controller status data.

System Identification & Access Parameters

Covers parameters for identifying the system and user access.

Central Heating Parameters

Lists configurable parameters for central heating operation.

Outdoor Reset Parameters

Details parameters for configuring the outdoor reset feature.

DHW Configuration Parameters

Lists configurable parameters for domestic hot water operation.

Modulation Configuration Parameters

Details parameters related to boiler modulation.

Pump Configuration Parameters

Lists configurable parameters for pump control.

Statistics Configuration Parameters

Displays statistics like burner cycles and run time.

High Limit Configuration Parameters

Details parameters for setting high limit safety controls.

Stack Limit Configuration Parameters

Covers parameters for the stack temperature limit.

Other Limit Configuration Parameters

Details parameters for limits like Delta-T.

Frost Protection Configuration Parameters

Lists parameters for enabling and configuring frost protection.

DHW Storage Configuration Parameters

Details parameters for DHW storage mode.

Warm Weather Shutdown Configuration Parameters

Covers parameters for warm weather shutdown features.

T-Rise Limit Configuration Parameters

Details parameters for the temperature rise limit.

Lead Lag Slave Configuration Parameters

Details parameters for configuring lead lag slave units.

Lead Lag Master Configuration Parameters

Details parameters for the lead lag master unit.

Lead Lag Advanced Settings

Covers advanced configuration options for lead lag systems.

Monitoring

Explains how to monitor boiler status via status pages.

Honeywell Sola Controller Diagnostics

Displays diagnostic information for the controller.

Installer Checkouts – Diagnostics Tests

Details tests for installer verification and system checkout.

System Time Configuration

Explains how to set and manage the system time.

Installer Integration Guide

Central Heat Related Configuration

Guides on configuring central heating loop parameters.

Outdoor Reset Related Configuration

Details configuration for outdoor reset feature.

Domestic Hot Water Related Configuration

Covers configuration parameters for DHW operation.

Modulation Related Configuration

Explains parameters for modulating boiler performance.

Pump Control Related Configuration

Details parameters for controlling boiler pumps.

High Limit Related Configuration

Covers configuration of high limit safety controls.

Stack Limit Related Configuration

Details parameters for stack temperature limit.

Delta-T Limit Related Configuration

Explains configuration of Delta-T limit parameters.

Frost Protection Related Configuration

Covers parameters for frost protection features.

DHW Storage Configuration

Details configuration for DHW storage mode.

Warm Weather Shutdown Configuration

Explains parameters for warm weather shutdown.

T-Rise Limit Configuration

Covers configuration for the temperature rise limit.

Lead Lag Slave Configuration

Details parameters for configuring lead lag slave units.

Lead Lag Master Configuration

Lists parameters for the lead lag master unit.

Lead Lag Advanced Setting: Modulation Parameter

Advanced settings for lead lag modulation.

Start Up Instructions

Factory Test Report and Verification

Explains the factory test report and initial verification steps.

Start Up and Maintenance Tests

Details tests for startup, maintenance, and gas line integrity.

Safety Shutdown Tests

Outlines safety tests to perform during startup.

Startup Component Adjustments

Guides on adjusting firing rate and air flow switch.

Air Flow Switch Calibration and Fuel Selection

Covers calibration of air flow switch and fuel selection.

Unit Shutdown and Checklist

Provides procedures for shutting down the unit and post-startup checks.

Maintenance

Maintenance Descriptions

Describes various maintenance tasks and their frequencies.

Maintenance Schedule

Provides a yearly schedule for boiler maintenance tasks.

Appendices

Troubleshooting and Hold/Lockout Codes

Lists codes for troubleshooting and identifying system faults.

Replacement Parts

Lists part numbers for boiler components by model.

Atlas Warranty

Atlas Condensing Boiler Limited Parts Warranty

Details the warranty terms and conditions for the boiler parts.