AJP PR5 User’s manual – 2nd Edition Page
10
BREAK-IN (RUNNING-IN)
The following explains why is so
important proper break-in to achieve
maximum life and performance from
your new AJP.
Even very precisely machined sections
of engine components have rougher
surfaces than components that have
been sliding across one another for
quite some time; therefore, every
engine needs to be broken in during the
first 1,000Kms.
For this reason, do not load engine
more than 50% of its capacity during
the first 500 kilometres, avoiding full-
throttle. In the following 500 kilometres,
you may load the engine up to 75% of
its capacity, using the gearbox
frequently.
Allow sufficient idling time, about 1-2
minutes, after warm or cold engine start
up before applying load or revving the
engine. This allows time for the
lubricating oil to reach all critical engine
components.
Observe your first and most critical
service. The 1000 Kms service is the
most important service your AJP will
receive. All adjustments will be
restored, all fasteners and spokes will
be tightened and dirty oil and oil filter
will be replaced.
Incorrect break-in may cause severe
damage to your motorcycle or
significantly reduce your motorcycle
lifetime!
INSPECTIONS BEFORE
RIDING
Check the following before each
start
When you start off, the motorcycle must
be in perfect mechanical condition. For
safety reasons, you should make a
habit of performing an overall check
before each start.
The following checks should be
performed:
1 – Oil level. Insufficient oil results in
premature wear in engine components
and damages in engine itself.
2 - Fuel. Check there is enough fuel in
the tank;
3 - Drive chain. A loose chain can fall
from the chain wheels; an extremely
worn chain can tear and insufficient
lubrication can result in excessive wear
to the chain and chain wheels.
Excessive tensioning of the chain will
put additional load on the components
of the secondary drive train (chain,
bearings of transmission and rear
wheel). Aside from resulting premature
wear, the chain may even rupture or the
transmission axle may break.
4 - Tyres. Check for cuts or dents and
replace tyres if necessary. The tread
must also comply with legal regulations.
Check air pressure; insufficient tread
and incorrect air pressure deteriorate
driving performance.
5 - Brakes. Check correct functioning
of the braking system and brake fluid
level in both reservoirs. The reservoirs
have been designed in such a way that
brake fluid does not need to be refilled
even when brake pads are worn. If the
level of brake fluid falls below the
minimum value, this indicates a
possible leak or completely worn pads.
Manage for the brake system to be
checked by an AJP dealer, as complete
failure of the system can be avoided.
Also check status of the brake hoses
and the thickness of brake linings, as
well as free travel of hand brake lever
and foot brake pedal.
6 - Electric system. Check correct
functioning of headlamps, taillights,
brake lights, indicators, control lamps
and horn while the engine is running.
7 - Luggage. If you are taking any
luggage with you, check that it is
securely fastened.
8 – Steering – Check for smoothness,
no restriction on movement and no play
or looseness.
To Next Page
Loading...
