AJP PR5 User’s manual – 2nd Edition Page
16
AFTER FIRST 1.000 km – BREAK
IN
Replace spark plug;
Replace engine oil;
Replace engine oil filter;
Check engine oil level;
Check air filter. Clean and wet in oil;
Check drive chain;
Check valve clearance;
Check correct functioning of: braking
system, spoke tightness; tire
condition; clutch cable;
side stand; steering stem bearings;
suspensions; battery; exhaust;
electrical system.
EACH 500 km OR MONTH
Check, adjust, clean and lubricate
drive chain;
Check oil level and refill if
necessary.
EACH 3.000 km OR 6 MONTHS
Replace spark plug;
Replace engine oil;
Replace engine oil filter;
Check engine oil level;
Check air filter. Clean and wet in oil;
Check drive chain;
Check valve clearance;
Check fuel feed, lubrication and oil
cooler tubes;
Check fuel injection system
functioning;
Adjust and lubricate throttle cable;
Adjust and lubricate clutch cable;
Check timing chain;
Check timing tensioner;
Check brake pads,
Check brake fluid level;
Check braking system functioning
and stop switches;
Check tires condition;
Check spoke tightness;
Check side stand functioning;
Check steering functioning;
Check suspensions functioning;
Check battery. Control voltage with
or without charge;
Check exhaust: condition, leaks and
noise level;
Check condition and functioning of
several component of electrical
system;
Check tightness of bolts, nuts,
clamps of diverse components.
EACH 6.000 km OR 12 MONTHS
Perform operations indicated for
each 3.000 kms, plus:
Replace spark plug;
Replace air filter;
Check functioning of fuel cap valve;
Lubricate steering stem bearings;
Lubricate rear suspension links;
Lubricate swing arm bearings.
EACH 12.000 km OR 24 MONTHS
Perform operations indicated for
each 3.000 and 6.000 kms, plus:
Replace brake fluids;
Replace front fork seals;
Replace front fork oil;
Replace drive chain.