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Allen-Bradley 22A-D6P0N104

Allen-Bradley 22A-D6P0N104
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Quick Start
PowerFlex 4 Adjustable
Frequency AC Drive
FRN 2.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 4 Adjustable Frequency AC Drive.
The information provided Does Not
replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 4 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 4
User Manual
, Publication 22A-UM001x on the CD
supplied with the drive or at
www.ab.com/manuals/dr.
General Precautions
!
ATTENTION:
The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
!
ATTENTION:
Equipment damage and/or personal injury may result
if this parameter (A092 [Auto Rstrt Tries], A094 [Start At PowerUp]) is
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
!
ATTENTION:
Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
!
ATTENTION:
This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
!
ATTENTION:
An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
Allen-Bradley Drives
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Allen-Bradley 22A-D6P0N104 Specifications

General IconGeneral
Number of Digital Inputs6
Output TypeRelay
Output Current6.0 A
Communication ProtocolEtherNet/IP
Operating Temperature0 to 50 °C

Summary

General Precautions

High Voltage Capacitor Discharge Time

Warning: Capacitors retain high voltage and require a 3-minute discharge period after mains removal.

Parameter Usage Warning

Caution: Inappropriate use of parameters A092/A094 may cause equipment damage or personal injury.

Personnel Qualification for Drive Operation

Requirement: Only qualified personnel familiar with AC drives should perform installation, start-up, and maintenance.

Electrostatic Discharge (ESD) Precautions

Warning: Drive contains ESD-sensitive parts; static control procedures are mandatory to prevent component damage.

Application and Installation Errors

Caution: Incorrect application or installation can lead to component damage or reduced product life.

Mounting and Environmental Considerations

Drive Mounting Guidelines

Mount the drive upright on a flat, vertical surface, or install on 35 mm DIN Rail or with screws.

Grounding and CE Compliance

General Grounding Requirements

Important: Remove MOV to ground jumper for ungrounded distribution systems.

Drive Specifications and Ratings

Drive Protective Features

Details motor protection, overcurrent, over/undervoltage, and ride-through features.

Wiring and Connections

Power Wiring Specifications

Details power wire ratings (unshielded, shielded, tray) and recommendations.

Power Terminal Block Connections

Illustrates terminal block connections for 1-phase, 3-phase input, and motor outputs.

Input Power Conditions and Corrective Actions

Addresses issues like low line impedance, transformer size, and noise spikes.

Control Terminal Block Configuration

IO Terminal 01 Control Logic

Explains I/O Terminal 01 operation based on Start Source and Stop Mode settings.

Drive Start-Up Preparation

Start-Up Safety Procedures

ATTENTION: Power application involves line potential; only qualified personnel should perform start-up.

Pre-Power Application Checks

Verify inputs, AC line power, digital control power, DIP switch, and Stop input.

Applying Power to the Drive

Apply AC power and control voltages after completing all pre-start-up checks.

Keypad Control of Drive Functions

The drive can be controlled from the keypad for start, stop, direction, and speed by default.

Integral Keypad Navigation and Control

Keypad Control Functions

Details the use of the Potentiometer, Start, Reverse, and Stop keys for drive control.

Viewing and Editing Drive Parameters

Accessing Parameter Numbers and Group Menus

Steps to view parameter numbers, enter group menus, and scroll through parameters.

Editing Parameter Values

Procedure for entering program mode, changing values, and selecting digits/bits.

Saving or Canceling Parameter Changes

Instructions on how to cancel a change (Esc) or save a change (Enter).

Basic Program Group Parameters

P036: Start Source Selection

Determines the control scheme for starting the drive.

P037: Stop Mode Configuration

Selects the active stop mode for all stop sources.

P038: Speed Reference Source

Selects the source for the drive's speed reference.

Display Group Parameters

d007-d009: Fault Code Display

Indicates the active fault code when the drive is in a faulted state.

Fault Codes and Descriptions

F5: Overvoltage Fault

Monitors AC line for high voltage or transient conditions.

F6: Motor Stalled Fault

Indicates motor current exceeds limits; adjust accel time or load.

F7: Motor Overload Fault

Detects excessive motor load; reduce load or current limit.

F12: Hardware Overcurrent Fault

Detects excess current; check programming, load, or DC boost.

F33-F43: Phase and Short Circuit Faults

Detects phase-to-ground faults and phase-to-phase short circuits.

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