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Amada vm1200 User Manual

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VM1200&2500 US-E
01-201008
This product comes standard with:
x Circuit Diagrams
x Operator’s Manual
BANDSAWING
MACHINE
VM1200/2500
OPERATOR'S MANUAL

Table of Contents

Questions and Answers:

Amada vm1200 Specifications

General IconGeneral
BrandAmada
Modelvm1200
CategorySaw
LanguageEnglish

Summary

Safety Rules

Safety Rules: Clothing, Fluid, and Area

General safety rules regarding attire, cutting fluid, and work area.

Safety Rules: Hazardous Materials and Fire

Precautions for cutting flammable materials and handling explosive dust.

Safety Rules: Operation and Laser Beam

Guidelines for safe machine operation and laser beam usage.

Safety Rules: Machine Guards and Vigilance

Warnings about machine covers, operator attention, and touching the blade.

Safety Rules: Maintenance and Servicing

Safety procedures for cleaning, servicing, and modifying the machine.

Cutting Precautions

Selecting the Appropriate Saw Blade

Guidance on choosing a saw blade based on material, shape, and job requirements.

Cutting Methods: Wet vs. Dry

Procedures and precautions for wet and dry cutting methods.

Cutting Flammable and Unknown Materials

Safety measures for cutting hazardous or unknown materials.

Emergency Stop Button Location

Part I: Machine Description

Names and Functions of Main Parts

Identifies and describes the key components of the bandsawing machine.

Machine Specifications and Dimensions

Lists technical specifications, dimensions, and capacities of the VM1200/2500.

Part II: Machine Installation

Location and Foundation Requirements

Guidance on site selection and preparing the foundation for installation.

Carrying and Handling Procedures

Instructions for safely moving and transporting the machine.

Cleaning and Leveling the Machine

Steps for cleaning and ensuring the machine is level post-installation.

Hydraulic Oil and Cutting Fluid Supply

Procedures for filling the hydraulic oil and cutting fluid reservoirs.

Electric Power Connection and Fire Control

Guidelines for connecting power and installing fire safety devices.

Supplying Electric Power

Instructions for safely connecting the machine to the appropriate power supply.

Part III: Machine Controls

Part IV: Machine Operation

Preparing for Operation

Steps to follow before starting the machine, including powering on.

Zero-Returning Upper Saw Blade Guide

Procedure to zero-return the upper saw blade guide for accurate positioning.

Selecting and Installing Saw Blade

Guidance on choosing, unfolding, and installing the correct saw blade.

Breaking in a New Saw Blade

Important steps for breaking in a new saw blade to ensure longevity.

Starting Cutting Operation

Step-by-step guide to initiate the cutting process.

Operation During Cutting: Adjusting Rate

How to adjust the cutting rate while the machine is operating.

Operation During Cutting: Adjusting Blade Speed

How to adjust the saw blade running speed during operation.

Ending Cutting and Automatic Stop

Procedures for stopping the machine automatically or manually.

Stopping the Machine (Emergency Stop)

How to use the emergency stop button to halt operation immediately.

Turning Off Machine Power

Steps to safely power down the machine at the end of operations.

Troubleshooting Common Cutting Issues

Identifies common problems during cutting and their solutions.

Saw Blade Binding and Tooth Chipping

Addresses issues like saw blade binding and chipped teeth, with remedies.

Error List and Remedies

Lists error messages, their descriptions, and recommended remedies.

Part V: Machine Maintenance

Pre-Operation Checks: Oil, Fluid, Blade

Daily checks for hydraulic oil, cutting fluid, and saw blade condition.

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